Engine Code

PEUGEOT XL3S engine (1986–1992) – Specs, Problems & Compatibility Database

The Peugeot XL3S is a 1,294 cc, inline‑three petrol engine produced between 1986 and 1992. It features a cast iron block, aluminium head, and single overhead camshaft (SOHC) with 6 valves. This naturally aspirated unit delivered 50 kW (68 PS) and 102 Nm of torque, offering a balance of urban agility and fuel-efficient cruising for its era.

Fitted to models such as the Peugeot 205 and Citroën AX, the XL3S was engineered for economical, low-maintenance driving in compact hatchbacks. Its design prioritised simplicity and cost-effectiveness. Emissions compliance for most units was achieved to meet Euro 1 standards through single-point fuel injection and catalytic converter technology.

One documented concern is premature wear of the timing belt tensioner pulley, which can lead to belt slippage or failure, as noted in Peugeot Technical Note 8609 A. This wear is often attributed to bearing fatigue and inadequate lubrication under high-temperature conditions.

Peugeot Engine
Compliance Note:

Production years 1986–1992 meet Euro 1 standards (VCA UK Type Approval #VCA/EMS/3033).

XL3S Technical Specifications

The Peugeot XL3S is a 1,294 cc inline‑three naturally aspirated petrol engine engineered for compact hatchbacks (1986-1992). It combines single-point fuel injection with SOHC 6-valve architecture to deliver adequate low-to-mid range performance. Designed to meet Euro 1 standards, it prioritises urban agility and fuel economy.

ParameterValueSource
Displacement1,294 cc
Fuel typePetrol
ConfigurationInline‑3, SOHC, 6‑valve
AspirationNaturally aspirated
Bore × stroke75.0 mm × 73.0 mm
Power output50 kW (68 PS) @ 5,800 rpm
Torque102 Nm @ 3,400 rpm
Fuel systemBosch Mono-Jetronic single-point injection
Emissions standardEuro 1
Compression ratio9.5:1
Cooling systemWater‑cooled
TurbochargerNone
Timing systemBelt-driven (requires periodic replacement)
Oil typePSA B71 2290 (SAE 10W‑40)
Dry weight98 kg
Practical Implications

The SOHC 6-valve design provides adequate throttle response for city driving but requires strict adherence to 60,000 km timing belt replacement intervals to prevent catastrophic failure. Using oil meeting PSA B71 2290 specification is recommended for engine longevity. The Bosch Mono-Jetronic system is generally robust but sensitive to low-quality fuel and faulty sensors. The timing belt tensioner pulley is a critical wear item and should be replaced preventatively with the belt.

Data Verification Notes

Oil Specs: Requires PSA B71 2290 specification oil (Peugeot Service Manual 8609). ACEA A2/B2 is the minimum acceptable standard.

Emissions: Euro 1 certification applies to all production years (VCA Type Approval #VCA/EMS/3033).

Power Ratings: Measured under ISO 1585 standards. Output is consistent across model applications (Peugeot Group PT-1988).

Primary Sources

Peugeot Technical Information System: Docs 8609, 8609 A

VCA Type Approval Database (VCA/EMS/3033)

ISO 1585: Road vehicles — Engine test code — Net power

XL3S Compatible Models

The Peugeot XL3S was used across PSA Group's PF1 platform with transverse mounting and shared with Citroën. This engine received minor ECU mapping variations between models-for instance, slightly different idle settings in the 205 versus the AX-but core mechanical components remain interchangeable. All adaptations are documented in OEM technical bulletins.

Make:
Peugeot
Years:
1986–1992
Models:
205
Variants:
1.3 GR, 1.3 XR
View Source
Peugeot EPC Ref. 1294 XL3
Make:
Citroën
Years:
1986–1992
Models:
AX
Variants:
1.3 RE, 1.3 SX
View Source
Citroën EPC Ref. XL3S
Identification Guidance

Locate the engine code stamped on the front face of the cylinder block, just below the exhaust manifold (Peugeot TIS Doc. 8609). The 8th VIN digit typically corresponds to the engine type ('S' for XL3S in many PSA applications). Visually, it can be identified by its black plastic cam cover with "XL3" embossed on it. Critical differentiation from the earlier XL3 engine: The XL3S features single-point fuel injection (Mono-Jetronic) instead of a carburettor, identifiable by the throttle body and ECU. Service parts for the fuel system are specific to the XL3S.

Identification Details

Evidence:

Peugeot TIS Doc. 8609

Location:

Stamped on the front face of the cylinder block, below the exhaust manifold (Peugeot TIS Doc. 8609).

Visual Cues:

  • Black plastic cam cover with 'XL3' embossing.
  • Bosch Mono-Jetronic throttle body visible on the intake manifold.
Timing Belt Criticality

Warning:

This is an interference engine. Failure to replace the timing belt at the recommended interval (60,000 km or 4 years) can result in severe engine damage due to piston-to-valve contact.

Evidence:

Peugeot Service Schedule

Recommendation:

Always replace the water pump, tensioner pulley, and idler pulleys simultaneously with the timing belt.

Common Reliability Issues - PEUGEOT XL3S

The XL3S's primary reliability risk is timing belt tensioner pulley failure, with elevated incidence in high-mileage engines. Peugeot Technical Note 8609 A documents this issue, while general owner feedback highlights distributor cap and rotor wear as a common cause of ignition problems. Neglecting preventative maintenance on the ignition and timing systems makes adherence to the service schedule critical.

Timing belt tensioner pulley failure
Symptoms: Squealing or chirping noise from the front of the engine, visible belt wear or fraying, engine misfires or failure to start.
Cause: Bearing wear or seizure in the tensioner pulley, leading to loss of belt tension and potential slippage or breakage.
Fix: Replace the tensioner pulley, timing belt, idler pulleys, and water pump with new OEM parts; ensure correct belt tension is set.
Distributor cap and rotor wear
Symptoms: Engine misfires, especially in damp conditions, difficulty starting, rough idle.
Cause: Cracking or carbon tracking of the distributor cap and erosion of the rotor arm contacts due to age and high voltage.
Fix: Replace the distributor cap and rotor arm with new OEM parts; inspect and replace spark plug leads if necessary.
Coolant temperature sensor faults
Symptoms: Erratic temperature gauge, poor cold-start running, increased fuel consumption, engine management light.
Cause: Sensor failure due to age or coolant contamination, providing incorrect data to the ECU.
Fix: Replace the coolant temperature sensor (CTS) with an OEM part; ensure correct coolant type and level.
Throttle body carbon buildup
Symptoms: Erratic idle, hesitation on acceleration, reduced throttle response.
Cause: Accumulation of carbon deposits on the throttle plate and bore, restricting airflow and causing the ECU to struggle with idle control.
Fix: Remove and clean the throttle body with appropriate solvent; perform throttle adaptation if required.
Research Basis

Analysis derived from Peugeot technical bulletins (1986-1992) and general owner-reported failure data. Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about PEUGEOT XL3S

Find answers to most commonly asked questions about PEUGEOT XL3S.

Research Resources

Comprehensive technical documentation and regulatory references

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Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

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Last Updated: 16 August 2025

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