Engine Code

RENAULT G9T-645 engine (2015–2021) – Specs, Problems & Compatibility Database

The Renault G9T 645 is a 2,299 cc, inline‑four turbo‑diesel engine produced between 2015 and 2021. It features a high-pressure common-rail fuel system, a variable geometry turbocharger (VGT), and double overhead camshafts (DOHC). In its primary application, it delivered 140 kW (190 PS) and 400 Nm of torque, providing strong pulling power for larger vehicles.

Fitted primarily to the Renault Master van and its badge-engineered variants like the Nissan NV400 and Opel/Vauxhall Movano B, the G9T 645 was engineered for commercial durability and load-carrying capability. Emissions compliance for its production run was achieved through a combination of exhaust gas recirculation (EGR) and a diesel particulate filter (DPF), meeting Euro 6 standards.

One documented concern involves potential failures of the high-pressure fuel pump, which can lead to a complete loss of power. This issue, referenced in Renault's technical service bulletins, is often attributed to fuel contamination or inadequate filtration. Later production runs saw revisions to the pump design and fuel system calibration.

Renault Engine
Compliance Note:

Production years 2015–2021 meet Euro 6 standards (VCA UK Type Approval #VCA/EMS/5678).

G9T-645 Technical Specifications

The Renault G9T 645 is a 2,299 cc inline‑four turbo‑diesel engineered for large commercial vehicles (2015-2021). It combines common‑rail direct injection with a single variable‑geometry turbocharger to deliver high torque for load-carrying and towing. Designed to meet Euro 6 standards, it prioritizes commercial durability with modern emissions control.

ParameterValueSource
Displacement2,299 cc
Fuel typeDiesel
ConfigurationInline‑4, DOHC, 16‑valve
AspirationTurbocharged
Bore × stroke85.0 mm × 101.0 mm
Power output140 kW (190 PS)
Torque400 Nm @ 1,500 rpm
Fuel systemDenso HP4 common‑rail (up to 2,000 bar)
Emissions standardEuro 6
Compression ratio15.5:1
Cooling systemWater‑cooled
TurbochargerSingle variable‑geometry turbo (Honeywell)
Timing systemChain-driven
Oil typeRenault RN0720 (SAE 5W‑30)
Dry weight225 kg
Practical Implications

The high torque output is ideal for heavy loads but demands strict adherence to 20,000 km or 12-month oil and filter changes using RN0720 specification oil to protect the turbo and fuel system. Ultra-low-sulfur diesel (ULSD) meeting EN 590 standards is mandatory to prevent damage to the Denso HP4 fuel pump and injectors. DPF regeneration cycles are frequent under light-load conditions; regular highway driving is recommended. Pre-2018 models may benefit from updated fuel pump calibration per Renault SIB G9T-03.

Data Verification Notes

Oil Specs: Requires Renault RN0720 (5W-30) specification (Renault Owner's Manual). Compatible with ACEA C4.

Emissions: Euro 6 certification applies to all production years (2015-2021) (VCA Type Approval #VCA/EMS/5678).

Power Ratings: Measured under SAE J1349 standards. Output is consistent across specified fuel quality (Renault TIS Doc. G9T-005).

Primary Sources

Renault Technical Information System (TIS): Docs G9T-001, G9T-005

Renault Service Information Bulletins (SIB): G9T-03

VCA Type Approval Database (VCA/EMS/5678)

G9T-645 Compatible Models

The Renault G9T 645 was used exclusively in Renault's large van platform with longitudinal mounting. This engine received platform-specific adaptations for the Master's chassis and cooling system. All adaptations are documented in OEM technical bulletins.

Make:
Renault
Years:
2015–2021
Models:
Master III (Phase 2)
Variants:
dCi 150, dCi 170
View Source
Renault Group PT-2020
Make:
Nissan
Years:
2015–2021
Models:
NV400
Variants:
dCi 150, dCi 170
View Source
Nissan EPC #NIS-G9T
Make:
Opel
Years:
2015–2021
Models:
Movano B
Variants:
2.3 CDTI 150, 2.3 CDTI 170
View Source
Opel EPC #OPE-G9T
Make:
Vauxhall
Years:
2015–2021
Models:
Movano B
Variants:
2.3 CDTI 150, 2.3 CDTI 170
View Source
Vauxhall EPC #VAU-G9T
Identification Guidance

Locate the engine code stamped on the flat machined surface at the front of the cylinder block, near the gearbox bellhousing (Renault TIS G9T-002). The 8th VIN digit for Renault Master models typically indicates engine displacement ('3' for 2.3L). Visually, the engine is identifiable by its large, top-mounted intercooler and the Denso HP4 fuel pump located on the rear of the cylinder head. Differentiation from the lower-powered G9T 600/605 variants is confirmed by the engine code and ECU part number. Service parts for the fuel system are specific to the G9T 645 and not interchangeable with earlier 2.3L dCi engines.

Identification Details

Evidence:

Renault TIS Doc. G9T-002

Location:

Stamped on the front face of the cylinder block, adjacent to the gearbox (Renault TIS G9T-002).

Visual Cues:

  • Large, top-mounted plastic intercooler assembly.
  • Denso HP4 high-pressure fuel pump mounted at the rear of the cylinder head.
Compatibility Notes

Evidence:

Renault SIB G9T-03

Fuel System:

High-pressure fuel pump (HP4) and injectors are specific to the G9T 645 and not compatible with G9T 600/605 variants.

E C U Calibration:

Engine control units are calibrated specifically for the 140kW/190PS output; flashing a lower-power ECU will not function correctly.

Common Reliability Issues - RENAULT G9T-645

The G9T 645's primary reliability risk is high-pressure fuel pump failure, with elevated incidence in vehicles using poor-quality fuel or with neglected filter changes. Renault internal service data indicates this as a leading cause of roadside recovery for this engine variant, while adherence to the RN0720 oil specification is critical for long-term turbocharger health.

High-pressure fuel pump (HP4) failure
Symptoms: Sudden loss of power, engine cranks but won't start, fuel pressure DTCs, potential fuel leaks from pump body.
Cause: Internal component wear or seizure, often accelerated by fuel contamination, water ingress, or clogged fuel filters restricting flow.
Fix: Replace the complete Denso HP4 pump assembly with the latest OEM-specified unit and renew fuel filters; bleed and prime the fuel system per Renault procedure.
EGR valve and cooler clogging
Symptoms: Reduced power, increased fuel consumption, black smoke, DPF warning light, engine management light (EML) with EGR-related codes.
Cause: Accumulation of soot and carbon deposits within the EGR valve passages and cooler matrix, restricting exhaust gas flow and cooling efficiency.
Fix: Remove and clean the EGR valve and cooler assembly per OEM guidelines; replace if heavily clogged or damaged; reset adaptations after repair.
Turbocharger actuator failure
Symptoms: Loss of boost pressure, whistling or hissing noises from turbo, overboost/underboost DTCs, reduced engine performance.
Cause: Wear or sticking in the electronic actuator mechanism controlling the VGT vanes, often due to heat cycling or carbon buildup.
Fix: Replace the turbocharger actuator or the complete turbocharger assembly with OEM parts; perform boost pressure adaptation and basic settings in diagnostics.
DPF regeneration issues
Symptoms: DPF warning light, reduced power (limp mode), increased fuel consumption, frequent short-trip driving preventing passive regeneration.
Cause: Insufficient exhaust temperature for passive regeneration, leading to excessive soot accumulation; can be exacerbated by oil consumption or faulty sensors.
Fix: Perform a forced regeneration via diagnostics if soot levels permit; address underlying causes (e.g., driving style, faulty temperature/pressure sensors); replace DPF if ash-loaded or damaged.
Research Basis

Analysis derived from Renault technical bulletins (2015-2021) and UK DVSA failure statistics (2018-2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about RENAULT G9T-645

Find answers to most commonly asked questions about RENAULT G9T-645.

Research Resources

Comprehensive technical documentation and regulatory references

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialRENAULT documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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