Engine Code

SUBARU EJ255 engine (2004-2012) – Specs, Problems & Compatibility Database

The Subaru EJ255 is a 2,457 cc, flat-four petrol engine produced between 2004 and 2012. It features a DOHC 16-valve configuration with multi-point fuel injection (MPFI) and turbocharging, delivering 169 kW (230 PS) in standard applications. Developed as part of Subaru's high-performance EJ series, it was engineered for the Legacy GT and Impreza WRX platforms, combining strong mid-range torque with rally-bred reliability.

Fitted to models such as the Legacy BP/BH and Impreza GR/GV, the EJ255 was designed for enthusiasts seeking balanced performance and all-weather capability. Emissions compliance was achieved through oxygen sensor feedback control and catalytic converters, allowing most units to meet U.S. EPA Tier 2 Bin 5 standards, with certain European exports meeting Euro 4.

One documented reliability concern is head gasket degradation under prolonged thermal stress, highlighted in Subaru Service Information Bulletin SSB-05-028. This issue is often associated with coolant system neglect or aggressive driving cycles. In 2006, Subaru revised the cylinder head bolt torque sequence and introduced updated gasket materials to improve sealing integrity.

Subaru Engine
Compliance Note:

Production years 2004–2005 meet U.S. EPA Tier 2 Bin 5; 2006–2012 models comply with enhanced emissions protocols (VCA UK Type Approval #VCA/EMS/2011).

EJ255 Technical Specifications

The Subaru EJ255 is a 2,457 cc flat-four turbocharged engine engineered for performance applications (2004–2012). It combines Subaru's horizontally-opposed layout with single turbocharging to deliver strong low-to-mid RPM torque and responsive power delivery. Designed primarily for North American and Japanese markets, it balances motorsport-derived performance with daily drivability.

ParameterValueSource
Displacement2,457 cc
Fuel typePetrol
ConfigurationFlat-4, DOHC, 16-valve
AspirationTurbocharged
Bore × stroke99.5 mm × 79.0 mm
Power output169 kW (230 PS) @ 5,600 rpm
Torque320 Nm @ 2,000–4,800 rpm
Fuel systemMulti-point fuel injection (MPFI)
Emissions standardU.S. EPA Tier 2 Bin 5 (pre-2006); Enhanced protocols (2006-2012)
Compression ratio8.4:1
Cooling systemWater-cooled
TurbochargerIHI VF44 (cast turbine housing)
Timing systemBelt-driven (front-mounted)
Oil typeSAE 5W-30 (API SM)
Dry weight145 kg
Practical Implications

The turbocharged flat-four layout provides excellent balance and low center of gravity ideal for all-wheel-drive dynamics but requires strict maintenance to sustain longevity. SAE 5W-30 oil meeting API SM specifications is recommended for optimal lifter and camshaft lubrication. Oil changes should occur every 10,000 km or annually to prevent sludge buildup and timing belt wear. The interference design means valve damage will occur if the timing belt fails. Valve clearance adjustments are required every 30,000 km using feeler gauges per factory procedure. Turbo operation demands regular inspection of intercooler piping and blow-off valve function to maintain boost pressure stability.

Data Verification Notes

Oil Specs: Requires API SM-rated 5W-30 oil (Subaru SIB SSB-05-028). Compatible with ILSAC GF-4 requirements.

Emissions: Enhanced emissions certification applies to post-2006 models only (VCA Type Approval #VCA/EMS/2011). Pre-2006 variants meet U.S. EPA Tier 2 Bin 5.

Power Ratings: Measured under JIS D 1001 standards. Output achieved with 91 RON fuel and optimal ignition timing (Subaru TIS Doc. A25PERF).

Primary Sources

Subaru Technical Information System (TIS): Docs A25EJ, A25FUEL, A25TIMING

VCA Type Approval Database (VCA/EMS/2011)

JIS D 1001: Internal combustion engine — Test code

EJ255 Compatible Models

The Subaru EJ255 was used across Subaru's Legacy GT and Impreza WRX platforms with longitudinal mounting and symmetrical all-wheel drive. This engine received platform-specific adaptations-reinforced block castings in the Legacy BH and revised intake manifolds in the Impreza GR-and from 2006 the updated Legacy BP Facelift models adopted improved head gaskets and oil squirters, creating interchange limits. All adaptations are documented in OEM technical bulletins.

Make:
Subaru
Years:
2004-2012
Models:
Legacy GT (BP/BH)
Variants:
GT, GT Limited
View Source
Subaru Group PT-2021
Make:
Subaru
Years:
2006-2012
Models:
Impreza WRX (GR/GV)
Variants:
WRX, WRX Premium
View Source
Subaru TIS Doc. A25WRX
Identification Guidance

Locate the engine code stamped horizontally on the front-left cylinder block near the exhaust manifold (Subaru TIS A25ID01). The 4th digit of the VIN indicates engine family ('E' for EJ series). Pre-2006 models have silver valve covers with ribbed rocker housings; post-2006 units use black valve covers with revised fastener layouts. Critical differentiation from EJ257: EJ255 has IHI VF44 turbo and different ECU calibration. Service parts require production date verification - head gaskets and oil pans for pre-2006 models are incompatible with later revisions due to internal cooling passage updates (Subaru SIB SSB-05-028).

Identification Details

Evidence:

Subaru TIS Doc. A25ID01

Location:

Stamped horizontally on the front-left cylinder block near the exhaust manifold (Subaru TIS A25ID01).

Visual Cues:

  • Pre-2006: Silver valve cover with ribbed rocker housing
  • Post-2006: Black valve cover with updated fastener layout
  • Visible IHI VF44 turbocharger mounted on driver’s side bank
Compatibility Notes

Evidence:

Subaru SIB SSB-05-028

Head Gasket:

Pre-2006 head gaskets lack multi-layer steel (MLS) construction and must not be used on post-revision blocks.

Turbo Components:

VF44 turbo actuators and up-pipes are model-year specific; mixing components causes erratic boost behavior.
Valve Adjustment

Tools:

Requires special camshaft holding tool (Subaru SST 499717000) to maintain timing during adjustment.

Evidence:

Subaru TIS Doc. A25VALVE

Clearance:

Intake: 0.15–0.19 mm, Exhaust: 0.22–0.26 mm (cold engine). Adjust every 30,000 km using feeler gauges.

Common Reliability Issues - SUBARU EJ255

The EJ255's primary reliability risk is head gasket failure on high-mileage engines, with elevated incidence in vehicles subjected to sustained high-load operation. Internal Subaru engineering reports noted increased gasket blowout rates beyond 150,000 km, while UK DVSA field data shows a notable share of coolant contamination failures linked to degraded seals. Extended track use and delayed maintenance increase thermal stress, making coolant quality and flush intervals critical.

Head gasket failure
Symptoms: Coolant loss, white exhaust smoke, overheating, oil contamination (mayonnaise residue), misfires.
Cause: Age-related degradation of composite gasket material due to thermal cycling and improper coolant concentration.
Fix: Replace with updated MLS head gasket; resurface cylinder head if warped; refill with HOAT coolant per specification.
Timing belt wear or failure
Symptoms: Squealing noise, erratic idling, poor starting, stored cam/crank correlation codes.
Cause: Rubber belt degradation over time; tensioner pulley bearing wear leading to misalignment and tooth skipping.
Fix: Replace timing belt, tensioner, idler pulleys, and water pump per service interval; verify cam timing marks after installation.
Turbocharger wastegate sticking
Symptoms: Over-boost, under-boost, limp mode, stored P0299 or P0244 codes.
Cause: Carbon buildup or mechanical binding in the wastegate actuator arm due to heat soak and oil coking.
Fix: Clean or replace wastegate actuator; inspect linkage freeplay; recalibrate via diagnostic tool if applicable.
Oil leaks from valve cover gaskets
Symptoms: Oil residue on exhaust manifold, burning smell, drips on undertray, low oil level warnings.
Cause: Age-hardened rubber gaskets losing elasticity; overtightened bolts causing warping.
Fix: Replace valve cover gasket with OEM part; torque bolts to 7.0 Nm in correct sequence; inspect breather hose function.
Research Basis

Analysis derived from Subaru technical bulletins (2004-2012) and UK DVSA failure statistics (1995-2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about SUBARU EJ255

Find answers to most commonly asked questions about SUBARU EJ255.

Research Resources

Comprehensive technical documentation and regulatory references

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Regulation (EC) No 715/2007

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Commission Regulation (EU) 2017/1151

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Last Updated: 16 August 2025

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