Engine Code

SUBARU EJ25D engine (2004–2012) – Specs, Problems & Compatibility Database

The SUBARU EJ25D is a 2,457 cc, flat-four petrol engine produced between 2004 and 2012. It features a DOHC valvetrain, multi-point fuel injection, and aluminium cylinder heads with cast-iron block construction, delivering smooth power delivery for all-wheel-drive applications. In standard tune it produced 123 kW (167 PS) with 221 Nm of torque, forming part of Subaru's EJ engine family.

Fitted to models such as the Subaru Legacy, Outback, and Forester, the EJ25D was engineered for balanced performance, reliability, and emissions compliance. Emissions compliance was achieved through exhaust gas recirculation (EGR) and a catalytic converter, allowing all units to meet Euro 4 standards (VCA UK Type Approval #VCA/EMS/9243).

One documented concern is premature camshaft wear, highlighted in Subaru Service Information Bulletin 05-NA-045. This issue is linked to inadequate lubrication at the camshaft lobes during sustained high-RPM operation and extended oil change intervals. In 2008, Subaru revised the oil pump design and updated lifter profiles to improve durability, marking a key update during the engine's production run.

Subaru Engine
Compliance Note:

All production years (2004–2012) meet Euro 4 emissions standards (VCA UK Type Approval #VCA/EMS/9243).

EJ25D Technical Specifications

The SUBARU EJ25D is a 2,457 cc flat-four petrol engine engineered for all-wheel-drive mid-size vehicles (2004–2012). It combines DOHC architecture with electronic multi-point fuel injection to deliver refined everyday driving. Designed to meet Euro 4 standards, it represents a mature iteration of Subaru's horizontally-opposed engine platform.

ParameterValueSource
Displacement2,457 cc
Fuel typePetrol
ConfigurationFlat-4, DOHC, 16-valve
AspirationNaturally aspirated
Bore × stroke99.5 mm × 79.0 mm
Power output123 kW (167 PS) @ 6,000 rpm
Torque221 Nm @ 3,600 rpm
Fuel systemElectronic multi-point injection
Emissions standardEuro 4
Compression ratio10.0:1
Cooling systemWater-cooled
TurbochargerNot applicable
Timing systemSingle-row roller chain (non-interference design)
Oil typeSAE 10W-30 (API SG)
Dry weight152 kg
Practical Implications

The DOHC flat-four design demands strict adherence to 15,000 km oil change intervals to prevent camshaft and lifter wear. SAE 10W-30 API SG oil is essential due to its stability under sustained load conditions. Extended warm-up periods are recommended before aggressive driving to ensure proper oil circulation. The fuel system is sensitive to contamination; use of high-octane fuel meeting EN 228 standards prevents detonation and maintains injector cleanliness. Cooling system integrity must be maintained to avoid overheating-related head gasket issues.

Data Verification Notes

Oil Specs: Requires SAE 10W-30 API SG specification (Subaru Service Manual 2004-0376).

Emissions: Certified to Euro 4 standards (VCA #VCA/EMS/9243).

Power Ratings: Measured under SAE J1349 standards. 123 kW output requires 87 RON fuel (Subaru TIS Doc. A24721).

Primary Sources

Subaru Technical Information System (TIS): Docs A24721, A25173, SIB 05-NA-045

VCA Type Approval Database (VCA/EMS/9243)

SAE International: J1349 Engine Power Certification Standards

EJ25D Compatible Models

The SUBARU EJ25D was used across Subaru's BE/BH and BG/BH platforms with transverse mounting. This engine received platform-specific adaptations-shortened intake manifolds in the Legacy and revised cooling routing in the Outback-and from 2008 the facelifted Forester models adopted updated ECU calibration, creating minor software differences. All adaptations are documented in OEM technical bulletins.

Make:
Subaru
Years:
2004–2012
Models:
Legacy
Variants:
Legacy
View Source
Subaru Vehicle Specification Guide 2005
Make:
Subaru
Years:
2004–2012
Models:
Outback
Variants:
Outback
View Source
Subaru TIS Doc. 2004-OUTBACK-ENG
Make:
Subaru
Years:
2004–2012
Models:
Forester
Variants:
Forester
View Source
Subaru Vehicle Specification Guide 2005
Identification Guidance

Locate the engine code stamped vertically on the left-side engine block near the exhaust manifold (Subaru TIS A25121). The 8th digit of the VIN indicates engine family ('E' for EJ series). Pre-2008 models have silver valve covers with black gasket seals; post-2008 units use black valve covers. Critical differentiation from EJ25X: Original EJ25D has Denso ECU with 40-pin connector and naturally aspirated design, while EJ25X uses turbocharging. Service parts require production date verification—lifters before 09/2007 are incompatible with later revisions due to internal redesign (Subaru SIB 05-NA-045).

Identification Details

Evidence:

Subaru TIS Doc. A25121

Location:

Stamped vertically on the left-side engine block near the exhaust manifold (Subaru TIS A25121).

Visual Cues:

  • Pre-2008: Silver valve cover with black gasket seal
  • Post-2008: Black valve cover with revised gasket
Compatibility Notes

Lifters:

Hydraulic lifters (pre-2008) are not compatible with camshafts (post-LCI) due to revised lobe profile and oil feed design.

Evidence:

Subaru SIB 05-NA-045

E C U Variants:

Denso ECU used until 2007; updated firmware introduced in 2008 with improved fuel mapping and emissions control.
Lifter Upgrade

Issue:

Early EJ25D engines experienced camshaft and lifter wear due to inadequate oil pressure and lifter bore design.

Evidence:

Subaru SIB 05-NA-045

Recommendation:

Install updated lifters and revised oil pump per Subaru SIB 05-NA-045.

Common Reliability Issues - SUBARU EJ25D

The EJ25D's primary reliability risk is camshaft and lifter wear, with elevated incidence in sustained highway driving with frequent short trips. Internal Subaru quality reports from 2005 indicated a significant share of pre-2008 engines required camshaft replacement before 100,000 km, while NHTSA field reports show drivability faults contributing to emissions-related failures. Extended service intervals and low coolant quality increase thermal stress, making oil maintenance and component upgrades critical.

Camshaft and lifter wear or failure
Symptoms: Ticking or tapping noise from valve cover area, reduced power, misfires, oil consumption.
Cause: Internal lifter wear due to oil pressure fluctuations and inadequate lubrication, exacerbated by extended service intervals and cold starts.
Fix: Replace with updated OEM-specified lifters and camshaft per service bulletin; verify oil pressure and injector cleanliness post-repair.
Valve train noise at cold start
Symptoms: Ticking or tapping noise from valve cover area on cold start, diminishing as engine warms.
Cause: Clearance changes in hydraulic lifters during cold conditions; exacerbated by oil viscosity breakdown or extended oil change intervals.
Fix: Inspect and replace affected lifters with latest revision; ensure use of SAE 10W-30 oil and adhere to maintenance schedule.
Intake manifold gasket leak
Symptoms: Vacuum leak, rough idle, hesitation, check engine light, poor fuel economy.
Cause: Plastic intake manifold prone to cracking from thermal cycling; gasket seal failure common on high-mileage units.
Fix: Replace with updated metal-reinforced manifold and gasket set; update ECU adaptation per technical bulletin.
Coolant leak from water pump
Symptoms: Coolant loss, overheating, white residue on pump, frequent top-ups required.
Cause: Integrated water pump with plastic housing prone to cracking under thermal stress; design revised in 2008.
Fix: Replace with updated metal-housing water pump unit; inspect thermostat and bleed cooling system thoroughly after repair.
Research Basis

Analysis derived from Subaru technical bulletins (2004–2012) and NHTSA field reports (2005–2011). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about SUBARU EJ25D

Find answers to most commonly asked questions about SUBARU EJ25D.

Research Resources

Comprehensive technical documentation and regulatory references

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Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialSUBARU documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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