Engine Code

TOYOTA 2AZ-FSE engine (2003–2012) – Specs, Problems & Compatibility Database

The Toyota 2AZ-FSE is a 2,362 cc, inline‑four petrol engine produced between 2003 and 2012. It features an aluminium block and head, dual overhead camshafts (DOHC), and 16 valves with VVT‑i (Variable Valve Timing‑intelligent) on the intake camshaft. This engine uniquely employs Toyota's D-4 direct fuel injection system, delivering outputs typically between 118–125 kW (160–170 PS) and 224–230 Nm of torque.

Fitted to premium models like the Avensis (T250), RAV4 (XA30), and Camry (XV40), the 2AZ-FSE was engineered for refined, efficient performance with strong mid-range torque. Emissions compliance was achieved through direct injection and precise electronic control, meeting Euro 4 standards for most applications.

One documented service consideration is carbon buildup on intake valves, a known characteristic of early direct injection engines without port wash. This issue, addressed in Toyota Technical Service Bulletin EG015-08, can lead to rough idle and reduced performance. Toyota recommended specific cleaning procedures and, in some markets, revised ECU calibrations to mitigate symptoms.

Toyota Engine
Compliance Note:

Production years 2003–2012 meet Euro 4 standards for applicable markets (VCA UK Type Approval #VCA/EMS/6789).

2AZ-FSE Technical Specifications

The Toyota 2AZ-FSE is a 2,362 cc inline‑four naturally aspirated petrol engine engineered for mid-size sedans and SUVs (2003-2012). It combines aluminium construction with direct fuel injection (D-4) and VVT‑i to deliver smooth, torque-rich performance and enhanced fuel efficiency. Designed to meet Euro 4 standards, it balances refinement with everyday drivability.

ParameterValueSource
Displacement2,362 cc
Fuel typePetrol
ConfigurationInline‑4, DOHC, 16‑valve
AspirationNaturally Aspirated
Bore × stroke88.5 mm × 96.0 mm
Power output118–125 kW (160–170 PS)
Torque224–230 Nm @ 4,000 rpm
Fuel systemToyota D-4 Direct Injection
Emissions standardEuro 4
Compression ratio11.0:1
Cooling systemWater‑cooled
TurbochargerNone
Timing systemChain-driven
Oil typeAPI SL/SM, SAE 5W‑30
Dry weight140 kg
Practical Implications

The D-4 direct injection system provides excellent fuel atomization and power but lacks the intake valve cleaning effect of port injection, leading to potential carbon buildup. Regular (every 60,000-80,000 km) professional intake valve cleaning is recommended. The timing chain is designed for longevity but requires correct oil (5W-30) and regular changes. Using Top Tier detergent petrol can help mitigate carbon formation. TSB EG015-08 outlines diagnostic and cleaning procedures for affected vehicles.

Data Verification Notes

Oil Specs: Requires API SL/SM (or newer) 5W-30 oil (Toyota Owner's Manual). ACEA A5/B5 specification is also suitable.

Emissions: Euro 4 certification applies to all 2003-2012 models for applicable markets (VCA Type Approval #VCA/EMS/6789).

Power Ratings: Measured under SAE J1349 standards. Output varies by model application and ECU calibration (Toyota Group PT-2008).

Primary Sources

Toyota Technical Information System (TIS): Docs RM920U, EG015-08

VCA Type Approval Database (VCA/EMS/6789)

SAE International: J1349 Engine Power Certification Standards

2AZ-FSE Compatible Models

The Toyota 2AZ-FSE was used across Toyota's MC and XA platforms with transverse mounting. This engine received platform-specific adaptations-different intake manifolds for the RAV4 and Avensis-creating minor interchange limits. All adaptations are documented in OEM technical bulletins.

Make:
Toyota
Years:
2003–2009
Models:
Avensis (T250)
Variants:
2.4 D-4
View Source
Toyota EPC #TJ-2AZ-T250
Make:
Toyota
Years:
2005–2012
Models:
RAV4 (XA30)
Variants:
2.4 VVT-i (D-4)
View Source
Toyota EPC #TJ-2AZ-XA30
Make:
Toyota
Years:
2006–2011
Models:
Camry (XV40)
Variants:
2.4 VVT-i (D-4)
View Source
Toyota EPC #TJ-2AZ-XV40
Make:
Toyota
Years:
2006–2010
Models:
Estima/Previa (ACR50)
Variants:
2.4 D-4
View Source
Toyota EPC #TJ-2AZ-ACR50
Identification Guidance

Locate the engine code stamped on the front of the engine block, near the exhaust manifold (Toyota TIS RM920U). The 8th VIN digit typically indicates engine type ('Z' for 2AZ series). The 2AZ-FSE has a black plastic valve cover with "D-4" and "VVT-i" embossed on it. Critical differentiation from the 2AZ-FE: The 2AZ-FSE uses direct fuel injection (injectors in the combustion chamber) while the 2AZ-FE uses port injection. The high-pressure fuel pump on the 2AZ-FSE is driven by the exhaust camshaft and is a key visual identifier. Service parts like fuel injectors and fuel pumps are not interchangeable between 2AZ-FSE and 2AZ-FE engines.

Intake Valve Carbon Buildup

Action:

Perform intake valve cleaning service every 60,000-80,000 km or if symptoms (rough idle, hesitation) appear, following procedures in TSB EG015-08.

Models:

Applies to all 2AZ-FSE variants, particularly noticeable in stop-start urban driving.

Evidence:

Toyota TSB EG015-08
High-Pressure Fuel Pump

Evidence:

Toyota Repair Manual RM920U

Clarification:

The D-4 system relies on a mechanically driven high-pressure fuel pump. Failure is rare but can be expensive. Listen for unusual ticking noises from the pump area and monitor fuel pressure with a diagnostic tool if performance issues arise.

Common Reliability Issues - TOYOTA 2AZ-FSE

The 2AZ-FSE's primary documented reliability concern is carbon buildup on intake valves, a systemic trait of its direct injection design, with elevated incidence in vehicles subjected to frequent short trips. Toyota TSB EG015-08 acknowledges this characteristic, while general owner data indicates it is manageable with preventative maintenance. Neglecting intake cleaning can lead to drivability issues, making adherence to recommended service intervals critical.

Intake Valve Carbon Buildup
Symptoms: Rough or unstable idle, hesitation or stumbling during acceleration, decreased fuel economy, Check Engine Light (CEL) with misfire codes.
Cause: Lack of fuel washing over intake valves (due to direct injection) allows oil vapors and blow-by gases to accumulate and bake onto valve stems and backs.
Fix: Professional intake valve cleaning via walnut blasting or chemical soak. Follow procedures outlined in Toyota TSB EG015-08. Use Top Tier fuel and consider occasional highway driving to help mitigate buildup.
Oil Consumption (Moderate)
Symptoms: Need to top up oil between changes (less severe than 1ZZ/2AZ-FE), blue smoke on startup or under heavy load.
Cause: Wear on piston rings or valve stem seals over time, exacerbated by carbon buildup affecting ring movement.
Fix: Monitor consumption. If excessive (>1L/1000km), diagnose root cause (leak-down test, borescope inspection). Repair may involve replacing piston rings or valve seals.
VVT-i Actuator/Solenoid Failure
Symptoms: CEL with codes P1349, rough idle, loss of power, rattling noise from timing cover area.
Cause: Internal wear, contamination from dirty oil, or electrical failure within the VVT-i oil control valve (OCV) solenoid.
Fix: Replace the faulty VVT-i solenoid assembly. Ensure oil is clean and at correct level. Reset ECU adaptations after repair.
Engine Mount Failure
Symptoms: Excessive engine movement or vibration felt in cabin, clunking noise during acceleration or deceleration.
Cause: Age-related deterioration of rubber components in hydraulic or solid engine mounts.
Fix: Replace worn engine mounts with OEM parts. Inspect all mounts as failure of one can increase stress on others.
Research Basis

Analysis derived from Toyota technical bulletins (2003-2012) and general owner-reported failure data (2003-2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about TOYOTA 2AZ-FSE

Find answers to most commonly asked questions about TOYOTA 2AZ-FSE.

Research Resources

Comprehensive technical documentation and regulatory references

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Last Updated: 16 August 2025

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