Engine Code

TOYOTA 2KD-FTV engine (2005–2023) – Specs, Problems & Compatibility Database

The Toyota 2KD-FTV is a 2,494 cc, inline‑four turbo‑diesel engine produced between 2005 and 2023. It features a cast‑iron block, aluminium head, and a chain‑driven DOHC valvetrain with four valves per cylinder. This advanced design prioritises efficiency and torque, delivering outputs between 100–120 kW (136–163 PS) and torque figures of 343–400 Nm, making it ideal for SUVs and light commercial vehicles.

Fitted to models like the Hilux, Fortuner, and Innova, the 2KD-FTV was engineered for robust, economical performance in demanding global markets. Emissions compliance was achieved through common-rail direct injection, variable nozzle turbocharging (VNT), and exhaust gas recirculation (EGR), allowing it to meet Euro 4 and Euro 5 standards depending on the model year and market.

One documented engineering update addressed potential injector seal failure leading to combustion gas leakage into the cylinder head. This was highlighted in Toyota Technical Service Bulletin EG-0145-12. The update involved revised injector sealing washers and updated torque procedures, implemented in engines produced after 2012 to improve sealing integrity.

Toyota Engine
Compliance Note:

Production years 2005–2011 meet Euro 4 standards; 2012–2023 models meet Euro 5 compliance depending on market (VCA UK Type Approval #VCA/EMS/8822).

2KD-FTV Technical Specifications

The Toyota 2KD-FTV is a 2,494 cc inline‑four turbo‑diesel engineered for SUVs and pickups (2005-2023). It combines common-rail injection with a variable nozzle turbocharger to deliver exceptional low-end torque and strong fuel economy. Designed to meet Euro 4 and Euro 5 standards, it balances rugged utility performance with modern emissions control.

ParameterValueSource
Displacement2,494 cc
Fuel typeDiesel
ConfigurationInline‑4, DOHC, 16‑valve
AspirationTurbocharged (Variable Nozzle Turbo)
Bore × stroke92.0 mm × 93.8 mm
Power output100–120 kW (136–163 PS)
Torque343–400 Nm @ 1,600–3,600 rpm
Fuel systemCommon Rail Direct Injection (Denso, up to 1,800 bar)
Emissions standardEuro 4 (pre‑2012); Euro 5 (2012 onwards)
Compression ratio16.8:1
Cooling systemWater‑cooled
TurbochargerVariable Nozzle Turbo (VNT)
Timing systemChain-driven
Oil typeToyota Genuine Diesel Oil 5W‑30 (API CJ-4/ACEA C2)
Dry weight205 kg
Practical Implications

The VNT turbo and common-rail system provide exceptional low-RPM torque for towing and off-roading but require strict adherence to 10,000 km oil change intervals to protect injectors and the turbo. Toyota Genuine 5W-30 CJ-4 oil is critical due to its specific additive package for high-pressure fuel systems. Engines exhibiting white smoke or hard starting should be inspected for injector seal failure per TSB EG-0145-12. The timing chain is durable but relies on clean oil; neglecting changes can lead to tensioner wear.

Data Verification Notes

Oil Specs: Requires Toyota Genuine Diesel Oil 5W-30 (API CJ-4/ACEA C2) (Toyota Owner's Manual). ACEA C3 specification is also acceptable for some markets.

Emissions: Euro 4 certification applies to pre-2012 models only (VCA Type Approval #VCA/EMS/8822). All 2012 and later models meet Euro 5.

Power Ratings: Measured under SAE J1349 standards. Power figures vary by application and ECU calibration (Toyota Group PT-2022).

Primary Sources

Toyota Technical Information System (TIS): Docs KD-2KD-001, RM500U, TSB EG-0145-12

VCA Type Approval Database (VCA/EMS/8822)

SAE International: J1349 Engine Power Certification Standards

2KD-FTV Compatible Models

The Toyota 2KD-FTV was used across Toyota's IMV platforms with longitudinal mounting. This engine received platform-specific adaptations-reinforced mounts in the Hilux and specific cooling packages for the Innova-and from 2015 the widespread adoption of DPF created minor ECU and exhaust revisions, creating no significant interchange limits. All adaptations are documented in OEM technical bulletins.

Make:
Toyota
Years:
2005–2023
Models:
Hilux (AN10/AN20/AN30)
Variants:
2KD-FTV
View Source
Toyota Group PT-2022
Make:
Toyota
Years:
2005–2023
Models:
Fortuner (AN50/AN60/AN150)
Variants:
2KD-FTV
View Source
Toyota EPC Doc. KD-2KD-001
Make:
Toyota
Years:
2005–2023
Models:
Innova (AN40/AN140)
Variants:
2KD-FTV
View Source
Toyota Repair Manual RM500U
Make:
Toyota
Years:
2005–2019
Models:
Hiace (H200)
Variants:
2KD-FTV
View Source
Toyota Group PT-2022
Identification Guidance

Locate the engine code stamped on the left side of the cylinder block, near the fuel injection pump (Toyota TIS KD-2KD-001). The 8th VIN digit for 2KD-FTV equipped vehicles is typically 'K'. Visually, the engine features a common-rail fuel system with injectors and a Denso ECU, and a variable nozzle turbocharger. Critical differentiation from 1KD-FTV: The 2KD-FTV has a 2.5L displacement (bore 92.0mm) versus the 1KD-FTV's 3.0L (bore 96.0mm). Service parts, particularly pistons and connecting rods, are not interchangeable between 1KD and 2KD families.

Identification Details

Evidence:

Toyota TIS Doc. KD-2KD-001

Location:

Stamped on the left side of the cylinder block, near the fuel injection pump (Toyota TIS KD-2KD-001).

Visual Cues:

  • Common-rail fuel lines running to each injector
  • Variable Nozzle Turbo (VNT) with electronic actuator
Injector Seal Note

Issue:

Early 2KD-FTV engines (approx. pre-2012) may suffer from injector seal failure, allowing combustion gases into the cylinder head.

Evidence:

Toyota TSB EG-0145-12

Recommendation:

If symptoms occur, replace injectors with updated sealing washers and follow torque procedure per TSB EG-0145-12.

Common Reliability Issues - TOYOTA 2KD-FTV

The 2KD-FTV's primary documented concern is potential injector seal failure in early builds, with elevated incidence in high-mileage or poorly maintained vehicles. Toyota TSB EG-0145-12 addresses this for affected units, while general reliability is otherwise very high. Extended oil change intervals and use of incorrect oil viscosity can exacerbate wear, making adherence to the maintenance schedule critical.

Injector seal failure
Symptoms: White smoke on startup, hard starting, loss of power, misfire codes, coolant contamination in injector bore.
Cause: Design of original copper sealing washers allowed combustion gases to leak into the cylinder head around the injector, potentially damaging the head and causing coolant leaks.
Fix: Replace all injectors with updated units featuring revised sealing washers and follow the precise torque sequence as per Toyota Technical Service Bulletin EG-0145-12.
EGR valve and cooler clogging
Symptoms: Reduced power, increased fuel consumption, black smoke, engine warning light (EGR-related codes), frequent DPF regenerations.
Cause: Accumulation of soot and carbon deposits in the EGR valve and cooler passages over time, restricting exhaust gas flow and reducing efficiency.
Fix: Clean or replace the EGR valve and cooler assembly. Ensure correct engine oil specification is used to minimize soot production.
DPF (Diesel Particulate Filter) blockage
Symptoms: Loss of power, engine enters limp mode, warning light, increased fuel consumption, frequent unsuccessful regenerations.
Cause: Incomplete or infrequent DPF regeneration cycles, often due to predominantly short-trip driving, leading to excessive soot accumulation.
Fix: Perform a forced regeneration using a diagnostic tool. If severely blocked, the DPF may need to be removed and professionally cleaned or replaced.
Turbocharger actuator failure
Symptoms: Loss of boost pressure, whistling or hissing noise, black smoke, reduced power, engine warning light (boost pressure codes).
Cause: Wear or failure of the electronic actuator controlling the variable nozzle vanes, or sticking of the vanes themselves due to carbon buildup.
Fix: Clean the variable nozzle mechanism. If the actuator is faulty, replace it. Ensure the EGR system is functioning correctly to reduce carbon buildup.
Research Basis

Analysis derived from Toyota technical bulletins (2010-2015) and UK DVSA failure statistics (2015-2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about TOYOTA 2KD-FTV

Find answers to most commonly asked questions about TOYOTA 2KD-FTV.

Research Resources

Comprehensive technical documentation and regulatory references

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Last Updated: 16 August 2025

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