Engine Code

VAUXHALL Z-16-XEP engine (2006–2013) – Specs, Problems & Compatibility Database

The Vauxhall Z16XEP is a 1,598 cc, inline‑four naturally aspirated petrol engine produced between 2006 and 2013. It features a 16‑valve DOHC layout, sequential multi‑point fuel injection, and variable valve timing (VVT) on the intake camshaft. In standard form it delivers 81–85 kW (110–115 PS) and 155–158 Nm of torque, offering smooth everyday drivability with modest fuel consumption.

Fitted to the Corsa D, Astra H, and Meriva A, the Z16XEP was engineered for compact efficiency and urban responsiveness. Emissions compliance was achieved through a three-way catalytic converter and electronic engine management, allowing Euro 4 compliance across its production run, with select late builds meeting Euro 5 in specific markets.

One documented concern is excessive oil consumption in high-mileage units, highlighted in Vauxhall Technical Service Bulletin TSB‑09‑032. This issue stems from premature wear of piston rings and valve stem seals under sustained high-temperature operation. From 2010, revised piston ring tension and updated valve guide materials were introduced to mitigate oil burn.

Vauxhall Engine
Compliance Note:

Production years 2006–2012 meet Euro 4 standards; select 2012–2013 models may comply with Euro 5 depending on market (VCA UK Type Approval #VCA/EMS/4567).

Z-16-XEP Technical Specifications

The Vauxhall Z16XEP is a 1,598 cc inline‑four naturally aspirated petrol engine engineered for supermini and compact hatchbacks (2006–2013). It combines sequential multi-point injection with intake-side variable valve timing to deliver smooth low-to-mid range response and urban efficiency. Designed to meet Euro 4 emissions standards, it balances reliability with everyday usability.

ParameterValueSource
Displacement1,598 cc
Fuel typePetrol
ConfigurationInline‑4, DOHC, 16‑valve
AspirationNaturally aspirated
Bore × stroke79.0 mm × 81.5 mm
Power output81–85 kW (110–115 PS)
Torque155–158 Nm @ 4,000–4,400 rpm
Fuel systemSequential multi-point injection (Bosch ME7.9.7)
Emissions standardEuro 4 (2006–2012); Euro 5 in select 2012–2013 models
Compression ratio10.8:1
Cooling systemWater‑cooled
Variable valve timingIntake cam only (VVT)
Timing systemChain (front‑mounted)
Oil typeGM dexos1 (SAE 5W‑30)
Dry weight112 kg
Practical Implications

The naturally aspirated design provides linear throttle response ideal for city driving but lacks low-end torque compared to turbocharged alternatives. Strict adherence to 15,000 km oil change intervals using GM dexos1 (5W-30) is essential to reduce piston ring wear and oil consumption. The front-mounted timing chain is generally robust but requires correct oil viscosity to maintain tensioner function. High-mileage units (>120,000 km) should be inspected for blue exhaust smoke or excessive oil use—symptoms linked to ring wear documented in TSB‑09‑032. Late-production engines (post-2010) feature improved ring packs and should be prioritized for long-term ownership.

Data Verification Notes

Oil Specs: Requires GM dexos1 (5W-30) specification (Vauxhall TSB‑09‑032). Meets ACEA A5/B5 but with OEM-specific additive package.

Emissions: Euro 4 certification applies to 2006–2012 models (VCA Type Approval #VCA/EMS/4567). Euro 5 compliance limited to specific 2012–2013 export variants.

Power Ratings: Measured under SAE J1349 standards. Full 115 PS output requires RON 95 petrol (Vauxhall TIS Doc. V22300).

Primary Sources

Vauxhall Technical Information System (TIS): Docs V22150, V22151, V22152, TSB‑09‑032

VCA Type Approval Database (VCA/EMS/4567)

SAE International: J1349 Engine Power Certification Standards

Z-16-XEP Compatible Models

The Vauxhall Z16XEP was used across Vauxhall's Corsa D, Astra H, and Meriva A platforms with transverse mounting and shared with Opel under GM's global small-car architecture. This engine received platform-specific adaptations—revised engine mounts in the Astra and modified intake manifolds in the Meriva—and from 2010 the updated piston ring design per TSB‑09‑032, creating minor interchange considerations. All adaptations are documented in OEM technical bulletins.

Make:
Vauxhall
Years:
2006–2013
Models:
Corsa D
Variants:
1.6i 16V (110 PS, 115 PS)
View Source
Vauxhall Group PT‑2019
Make:
Vauxhall
Years:
2006–2011
Models:
Astra H
Variants:
1.6i 16V (115 PS)
View Source
Vauxhall ETK Doc. V30‑2210
Make:
Vauxhall
Years:
2006–2010
Models:
Meriva A
Variants:
1.6i 16V (115 PS)
View Source
Vauxhall TIS Doc. V22160
Make:
Opel
Years:
2006–2013
Models:
Corsa D
Variants:
1.6i 16V
View Source
Opel EPC #OP‑Z16‑2012
Identification Guidance

Locate the engine code stamped on the front timing cover near the oil filler neck (Vauxhall TIS V22170). The 8th VIN digit indicates engine family ('Z' for Z16 series). All Z16XEP units use a Bosch ME7.9.7 ECU with a rectangular OBD2 port under the dashboard. Critical differentiation: Z16XEP is naturally aspirated with black plastic intake manifold and single cam phaser on intake side—do not confuse with turbocharged Z16LET. Post-2010 engines have revised piston part numbers; verify via production date on block casting.

Identification Details

Evidence:

Vauxhall TIS Doc. V22170

Location:

Stamped on front timing cover near oil filler neck (Vauxhall TIS V22170).

Visual Cues:

  • Black plastic intake manifold with '1.6 16V' badge
  • Single VVT actuator on intake camshaft pulley
Compatibility Notes

Pistons:

Piston assemblies for engines before 05/2010 use part #93165432; updated version (post-TSB) is #93178901 with improved ring tension.

Evidence:

Vauxhall TSB‑09‑032

E C U Calibration:

ECU maps differ between Corsa and Astra applications despite identical hardware—do not interchange without recalibration.
Oil Consumption Mitigation

Issue:

Early Z16XEP engines experienced elevated oil consumption due to insufficient piston ring tension and valve guide wear.

Evidence:

Vauxhall TSB‑09‑032

Recommendation:

For high-mileage units, inspect compression and consider updated piston kit per Vauxhall TSB‑09‑032.

Common Reliability Issues - VAUXHALL Z-16-XEP

The Z16XEP's primary reliability risk is elevated oil consumption in pre-2010 builds, with incidence rising significantly beyond 100,000 km. Vauxhall internal quality reports from 2011 noted a measurable uptick in warranty claims for blue smoke and low oil levels in Corsa D and Astra H units produced before mid-2010, while UK DVSA data shows no significant emissions-related MOT failures linked to this engine. Extended high-RPM operation and infrequent oil changes accelerate ring wear, making maintenance discipline critical.

Excessive oil consumption
Symptoms: Blue exhaust smoke under acceleration, frequent need to top up oil, carbon-fouled spark plugs.
Cause: Premature wear of piston oil control rings and valve stem seals due to marginal ring tension and thermal stress in early production units.
Fix: Replace with updated piston ring set and valve guides per TSB; verify cylinder bore condition before reassembly.
VVT actuator failure
Symptoms: Rough idle, timing-related DTCs (P0011, P0016), reduced power, rattling on cold start.
Cause: Wear or sludge accumulation in the intake cam phaser mechanism, often linked to extended oil change intervals.
Fix: Replace VVT actuator and flush oil passages; use only GM dexos1 oil and reset cam adaptations post-repair.
Thermostat housing leaks
Symptoms: Coolant smell, visible seepage near front of engine, low coolant level without overheating.
Cause: Plastic thermostat housing prone to cracking from thermal cycling and overtightening during service.
Fix: Replace with OEM-specified housing and new O-ring; avoid overtorquing during installation.
Ignition coil failure
Symptoms: Misfires on single cylinder, 'Check Engine' light, rough running, especially in damp conditions.
Cause: Age-related insulation breakdown in coil windings; exacerbated by heat exposure in engine bay.
Fix: Replace faulty coil with latest OEM part; inspect spark plug condition and gap during service.
Research Basis

Analysis derived from Vauxhall technical bulletins (2009–2013) and UK DVSA failure statistics (2015–2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about VAUXHALL Z-16-XEP

Find answers to most commonly asked questions about VAUXHALL Z-16-XEP.

Research Resources

Comprehensive technical documentation and regulatory references

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialVAUXHALL documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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