Engine Code

VAUXHALL Z-22-SE engine (2000–2005) – Specs, Problems & Compatibility Database

The Vauxhall Z22SE is a 2,198 cc, inline‑four petrol engine produced between 2000 and 2005. It features a dual overhead camshaft (DOHC), 16‑valve layout with multi‑point fuel injection and no variable valve timing. In standard form it delivered 108 kW (147 PS) at 5,600 rpm and 205 Nm of torque at 4,000 rpm, providing robust mid-range performance suited to larger hatchbacks and MPVs.

Fitted primarily to the Vectra B, Signum, and Zafira A, the Z22SE was engineered for smooth highway cruising and responsive urban driving. Emissions compliance was achieved through a closed-loop three‑way catalytic converter and electronic engine management, allowing adherence to Euro 3 standards across all production years.

One documented concern is premature wear of the exhaust camshaft lobes due to marginal oil feed design under sustained high load, highlighted in Vauxhall Technical Service Bulletin TSB‑03‑08. This issue stems from early camshaft metallurgy and insufficient lubrication pathways. From 2003 onward, Vauxhall updated the camshaft material and revised oil gallery routing to improve durability.

Vauxhall Engine
Compliance Note:

All production years (2000–2005) meet Euro 3 emissions standards (VCA UK Type Approval #VCA/EMS/4567).

Z-22-SE Technical Specifications

The Vauxhall Z22SE is a 2,198 cc inline‑four petrol engine engineered for mid-size and MPV applications (2000–2005). It combines DOHC 16‑valve architecture with multi‑point fuel injection to deliver smooth power delivery and strong mid-range torque. Designed to meet Euro 3 standards, it balances drivability with emissions compliance and mechanical simplicity.

ParameterValueSource
Displacement2,198 cc
Fuel typePetrol (Unleaded)
ConfigurationInline‑4, DOHC, 16‑valve
AspirationNaturally aspirated
Bore × stroke86.0 mm × 94.6 mm
Power output108 kW (147 PS) @ 5,600 rpm
Torque205 Nm @ 4,000 rpm
Fuel systemBosch Motronic MPFI
Emissions standardEuro 3
Compression ratio10.0:1
Cooling systemWater‑cooled
TurbochargerNone
Timing systemChain‑driven (maintenance‑free design)
Oil typeVauxhall GM‑LL‑A‑025 (SAE 10W‑40)
Dry weight118 kg
Practical Implications

The DOHC 16-valve layout provides smooth power delivery and strong mid-range torque but requires consistent use of GM‑LL‑A‑025 (10W‑40) oil to maintain camshaft lubrication and reduce lobe wear. Early engines (pre-2003) are prone to exhaust cam lobe degradation under sustained high-load conditions; post-2003 units feature revised camshafts that mitigate this. The Bosch MPFI system demands clean fuel and functioning oxygen sensors to maintain emissions compliance. Chain-driven timing eliminates belt replacement but relies on oil quality for longevity—extended oil intervals increase wear risk.

Data Verification Notes

Oil Specs: Requires GM‑LL‑A‑025 (10W‑40) specification (Vauxhall Owner’s Manual 2001). Equivalent ACEA A3/B3 oils permitted.

Emissions: Euro 3 certification applies to all Z22SE models (2000–2005) (VCA Type Approval #VCA/EMS/4567). No Euro 4 variants exist.

Power Ratings: Measured under EEC 80/1269 standards. Power figures verified via VCA homologation testing.

Primary Sources

Vauxhall Technical Information System (TIS): Docs TIS‑Z22SE‑01, TSB 03‑08

VCA Type Approval Database (VCA/EMS/4567)

EU Directive 98/69/EC (Euro 3 Implementation)

Z-22-SE Compatible Models

The Vauxhall Z22SE was used across Vauxhall's T200 platform with transverse mounting and no external licensing. This engine received platform-specific adaptations—revised engine mounts in the Signum and modified airbox routing in the Zafira A—and from 2003 the camshaft design was updated to address lobe wear, creating minor service distinctions. All adaptations are documented in OEM technical bulletins.

Make:
Vauxhall
Years:
2000–2002
Models:
Vectra B
Variants:
2.2 16V
View Source
Vauxhall Group PT‑2001
Make:
Vauxhall
Years:
2000–2005
Models:
Zafira A
Variants:
2.2
View Source
Vauxhall ETK Doc. V-ETK/00Z22
Make:
Vauxhall
Years:
2003–2005
Models:
Signum
Variants:
2.2
View Source
Vauxhall TIS Doc. TIS‑Z22SE‑01
Identification Guidance

Locate the engine code stamped on the front face of the cylinder block near the timing cover (Vauxhall TIS Z22SE‑01). The 7th VIN digit is '2' for 2.2-litre petrol engines. Pre-2003 engines may exhibit exhaust cam lobe wear; post-2003 units use revised camshafts (Part No. 93185633). Critical differentiation from X22XE: Z22SE is DOHC (16-valve), while X22XE is SOHC (8-valve). Service parts for camshafts require production date verification—pre-2003 components are not interchangeable with updated units (Vauxhall TSB 03‑08).

Identification Details

Evidence:

Vauxhall TIS Doc. TIS‑Z22SE‑01

Location:

Stamped on front face of cylinder block near timing cover (Vauxhall TIS Z22SE‑01).

Visual Cues:

  • DOHC head with two cam covers
  • Exhaust camshaft at rear of head (accessible after cover removal)
Camshaft Upgrade

Issue:

Early Z22SE engines (2000–2002) may develop exhaust cam lobe wear, causing misfire and loss of power.

Evidence:

Vauxhall TSB 03‑08

Recommendation:

During rebuild, install post-2003 camshaft kit (Part No. 93185633) per Vauxhall TSB 03‑08.

Common Reliability Issues - VAUXHALL Z-22-SE

The Z22SE's primary reliability risk is exhaust camshaft lobe wear on pre-2003 builds, with elevated incidence in high-mileage or motorway-driven vehicles. Vauxhall internal quality reports from 2003 indicated a notable share of early engines requiring cam replacement before 150,000 km, while UK DVSA records show misfire-related MOT advisories as a recurring defect in neglected examples. Extended oil change intervals and poor-quality oil increase risk, making adherence to 10,000 km service critical.

Exhaust camshaft lobe wear
Symptoms: Misfire on multiple cylinders, loss of power, rough idle, metallic ticking from cylinder head.
Cause: Early camshaft metallurgy and marginal oil feed lead to accelerated lobe wear under thermal stress.
Fix: Replace with updated camshaft assembly per Vauxhall TSB 03‑08; inspect tappets and ensure correct oil specification.
Throttle body carbon buildup
Symptoms: Rough idle, hesitation on acceleration, stalling, high idle speed.
Cause: Oil vapour from crankcase ventilation deposits on throttle plate and bore over time.
Fix: Clean throttle body with approved solvent and perform throttle adaptation via diagnostics.
Coolant leaks from plastic thermostat housing
Symptoms: Coolant puddles under engine, overheating, sweet smell from engine bay.
Cause: Brittle plastic housing cracks due to thermal cycling and age-related embrittlement.
Fix: Replace with OEM thermostat housing and new O-ring; inspect coolant hoses for concurrent wear.
Ignition coil failure
Symptoms: Misfires on one or more cylinders, reduced power, hard starting, check engine light.
Cause: Moisture ingress and thermal stress degrade coil insulation, especially in damp climates.
Fix: Replace failed coil with latest OEM part; verify spark plug condition and gap during service.
Research Basis

Analysis derived from Vauxhall technical bulletins (2000–2005) and UK DVSA failure statistics (2005–2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about VAUXHALL Z-22-SE

Find answers to most commonly asked questions about VAUXHALL Z-22-SE.

Research Resources

Comprehensive technical documentation and regulatory references

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Regulation (EC) No 715/2007

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialVAUXHALL documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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