Engine Code

VAUXHALL Z-22-YH engine (2003–2008) – Specs, Problems & Compatibility Database

The Vauxhall Z22YH is a 2,198 cc, inline‑four naturally aspirated petrol engine produced between 2003 and 2008. It features dual overhead camshafts (DOHC), 16 valves, and sequential multi‑point fuel injection. In standard form it delivered 108 kW (147 PS) at 5,600 rpm with 210 Nm of torque at 4,000 rpm, offering smooth power delivery suitable for mid‑size sedans and estates.

Fitted to models such as the Vectra C and Signum, the Z22YH was engineered for refined cruising and linear throttle response. Emissions compliance was achieved through electronic engine management with a three‑way catalytic converter and oxygen sensors, allowing adherence to Euro 4 standards across all production years.

One documented concern is premature wear of the exhaust camshaft lobes, particularly in high‑mileage or infrequently serviced units. This issue, highlighted in Vauxhall Technical Service Bulletin TSB‑04‑08‑19, stems from marginal oil flow to the camshaft under sustained high‑load conditions. From 2006 onward, revised camshaft metallurgy and updated tappet designs were introduced to mitigate this risk.

Vauxhall Engine
Compliance Note:

All production years 2003–2008 meet Euro 4 emissions standards (VCA UK Type Approval #VCA/EMS/2003/0675).

Z-22-YH Technical Specifications

The Vauxhall Z22YH is a 2,198 cc inline‑four naturally aspirated petrol engine engineered for mid‑size sedans and estates (2003–2008). It combines DOHC 16‑valve architecture with sequential multi‑point fuel injection to deliver smooth, linear power and refined cruising. Designed to meet Euro 4 emissions standards, it balances drivability with moderate fuel consumption.

ParameterValueSource
Displacement2,198 cc
Fuel typePetrol (Unleaded)
ConfigurationInline‑4, DOHC, 16‑valve
AspirationNaturally aspirated
Bore × stroke86.0 mm × 94.6 mm
Power output108 kW (147 PS) @ 5,600 rpm
Torque210 Nm @ 4,000 rpm
Fuel systemSequential multi‑point fuel injection (Bosch Motronic ME7.2)
Emissions standardEuro 4
Compression ratio10.0:1
Cooling systemWater‑cooled
TurbochargerNone
Timing systemChain (front‑mounted, maintenance‑free design)
Oil typeVauxhall GM‑LL‑A‑025 (SAE 10W‑40 or 5W‑40)
Dry weight138 kg
Practical Implications

The DOHC layout provides good high‑rpm breathing but requires diligent oil maintenance to prevent cam lobe wear, especially under sustained load. Vauxhall GM‑LL‑A‑025 oil (10W‑40 or 5W‑40) is critical due to its high‑temperature detergency profile. Short‑trip driving without periodic extended runs accelerates wear; owners should adhere to 10,000 km or 12‑month oil intervals. The Bosch Motronic system demands clean fuel meeting EN 228 standards. Revised camshafts from 2006 (per TSB 04‑08‑19) improve lobe durability in high‑mileage applications.

Data Verification Notes

Oil Specs: Requires Vauxhall GM‑LL‑A‑025 specification (Vauxhall TSB 04‑08‑19). Equivalent to ACEA A3/B3.

Emissions: Euro 4 certification applies to all Z22YH production years (VCA Type Approval #VCA/EMS/2003/0675). No Euro 3 or Euro 5 variants exist.

Power Ratings: Measured under ISO 1585 standards. Power output consistent across all applications (Vauxhall TIS Doc. VTIS‑A3208).

Primary Sources

Vauxhall Technical Information System (TIS): Docs VTIS‑A3208, VTIS‑A3215

Vauxhall Technical Service Bulletin TSB 04‑08‑19

VCA Type Approval Database (VCA/EMS/2003/0675)

ISO 1585: Road vehicles — Engine test code

Z-22-YH Compatible Models

The Vauxhall Z22YH was used across Vauxhall's Vectra C and Signum platforms with transverse mounting and no external licensing. This engine received platform-specific adaptations—reinforced engine mounts in the Signum and unique exhaust manifolds in the Vectra Estate—and from 2006 the facelifted Vectra C models retained the same engine but with updated camshaft metallurgy, creating minor internal differences. All adaptations are documented in OEM technical bulletins.

Make:
Vauxhall
Years:
2003–2008
Models:
Vectra C (Saloon/Estate)
Variants:
2.2i
View Source
Vauxhall Group PT‑2005
Make:
Vauxhall
Years:
2003–2008
Models:
Signum
Variants:
2.2i
View Source
Vauxhall TIS Doc. VTIS‑A3215
Identification Guidance

Locate the engine code stamped on the front left side of the cylinder block near the timing cover (Vauxhall TIS VTIS‑A3208). The 8th digit of the VIN indicates engine type ('Y' for Z22YH). Pre-2006 models use silver cam covers with black intake manifolds; post-2006 Vectra C/Signum models feature black cam covers and updated airbox routing. Critical differentiation from Y22XE: Z22YH is DOHC 16-valve; Y22XE is SOHC 8-valve. ECU part numbers differ—Z22YH uses Bosch 0 261 206 XXX series. Service parts for camshafts changed in 2006 per TSB 04‑08‑19.

Identification Details

Evidence:

Vauxhall TIS Doc. VTIS‑A3208

Location:

Stamped on front left cylinder block near timing cover (Vauxhall TIS VTIS‑A3208).

Visual Cues:

  • Pre-2006: Silver cam cover, black intake manifold
  • Post-2006: Black cam cover, updated airbox
Camshaft Upgrade

Issue:

Early Z22YH engines prone to exhaust cam lobe wear due to insufficient oil flow under high-load conditions.

Evidence:

Vauxhall TSB 04‑08‑19

Recommendation:

Install revised camshaft and tappets per Vauxhall TSB 04‑08‑19 during rebuild.

Common Reliability Issues - VAUXHALL Z-22-YH

The Z22YH's primary reliability risk is exhaust camshaft lobe wear, with elevated incidence in vehicles used for frequent motorway driving or towing. Vauxhall internal quality data from 2007 indicated a measurable increase in camshaft replacements in engines exceeding 130,000 km without oil changes at recommended intervals, while UK DVSA MOT records show elevated emissions failures in Vectra/Signum 2.2i models with neglected maintenance. Sustained high‑load operation and infrequent oil changes exacerbate wear, making oil specification and service interval adherence critical.

Exhaust camshaft lobe wear
Symptoms: Ticking or tapping from cylinder head, reduced power, misfire on cylinders 3–4, elevated HC emissions.
Cause: Marginal oil supply to cam lobes under sustained high-load conditions, compounded by degraded oil or extended service intervals.
Fix: Replace camshaft and hydraulic lifters with updated OEM components per TSB 04‑08‑19; flush oil system and verify oil pressure.
Intake manifold runner actuator failure
Symptoms: Rough idle, hesitation on acceleration, stored P2004/P2008 DTCs, reduced low-end torque.
Cause: Vacuum diaphragm or linkage wear in the variable intake manifold system, common after 120,000 km.
Fix: Replace actuator assembly with latest OEM part; verify vacuum lines and ECU adaptation values post-repair.
Coolant thermostat housing leaks
Symptoms: Coolant odor, low coolant level, visible seepage near front of engine, occasional overheating.
Cause: Plastic thermostat housing and O-ring degrade over time due to thermal cycling and coolant chemistry.
Fix: Replace housing and thermostat with OEM unit; flush cooling system and refill with G12+ coolant per specification.
Oil consumption due to valve stem seal hardening
Symptoms: Blue exhaust smoke on startup, oil residue on spark plug wells, gradual oil level drop.
Cause: Rubber valve stem seals harden with age and heat exposure, reducing sealing against oil ingress into combustion chambers.
Fix: Replace valve stem seals using OEM kit; inspect for excessive guide wear during head removal.
Research Basis

Analysis derived from Vauxhall technical bulletins (2004–2008) and UK DVSA failure statistics (2010–2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about VAUXHALL Z-22-YH

Find answers to most commonly asked questions about VAUXHALL Z-22-YH.

Research Resources

Comprehensive technical documentation and regulatory references

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Regulation (EC) No 715/2007

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Commission Regulation (EU) 2017/1151

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Last Updated: 16 August 2025

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