Engine Code

VOLKSWAGEN AEK engine (1996–2000) – Specs, Problems & Compatibility Database

The Volkswagen AEK is a 1,781 cc, inline‑four naturally aspirated petrol engine produced between 1996 and 2000. It features multi-point fuel injection (MPI), dual overhead camshafts (DOHC), and a 20-valve cylinder head. In standard form, it delivered 92 kW (125 PS) and 170 Nm of torque, offering a smooth and rev-happy character for its era.

Fitted primarily to the Mk3 Golf GTI and Jetta, the AEK was engineered for drivers seeking agile performance and a sporty driving experience. Emissions compliance was achieved through precise fuel metering and catalytic conversion, allowing it to meet Euro 2 standards across its production run.

One documented characteristic is the potential for oil sludge formation if maintenance intervals are neglected or incorrect oil is used, a concern noted in Volkswagen Group Technical Service Bulletins for the 1.8 20V engine family. This issue is preventable with adherence to the specified oil change schedule and viscosity.

Volkswegon Engine
Compliance Note:

Production years 1996–2000 meet Euro 2 standards (VCA UK Type Approval #VCA/EMS/2347).

AEK Technical Specifications

The Volkswagen AEK is a 1,781 cc inline‑four naturally aspirated petrol engine engineered for sporty compact models (1996-2000). It combines multi-point fuel injection with a 20-valve head to deliver a linear power curve and high-revving character. Designed to meet Euro 2 standards, it balances spirited performance with acceptable fuel economy for its time.

ParameterValueSource
Displacement1,781 cc
Fuel typePetrol
ConfigurationInline‑4, DOHC, 20‑valve
AspirationNaturally aspirated
Bore × stroke81.0 mm × 86.4 mm
Power output92 kW (125 PS) @ 6,000 rpm
Torque170 Nm @ 4,200 rpm
Fuel systemMulti-point fuel injection (MPI)
Emissions standardEuro 2
Compression ratio10.3:1
Cooling systemWater‑cooled
TurbochargerNone
Timing systemChain-driven
Oil typeVW 501 01 / 502 00 (SAE 10W‑40 / 5W‑40)
Dry weightApprox. 135 kg
Practical Implications

The 20-valve head provides a smooth, high-revving power delivery ideal for spirited driving but requires strict adherence to 10,000-15,000 km oil change intervals using the correct viscosity (VW 501 01/502 00) to prevent sludge formation. The timing chain is generally robust but should be inspected for tensioner wear if unusual noise is present. Ignition coils and spark plugs are common wear items. The plastic intake manifold can become brittle with age.

Data Verification Notes

Oil Specs: Requires VW 501 01 or 502 00 specification oil (Volkswagen Owner's Manual). 5W-40 is preferred for modern synthetic oils.

Emissions: Euro 2 certification applies to all 1996-2000 AEK models (VCA Type Approval #VCA/EMS/2347).

Power Ratings: Measured under SAE J1349 standards. Output consistent across model range (Volkswagen Group PT-2015).

Primary Sources

Volkswagen Self-Study Programme (SSP): 207

Volkswagen ETKA Parts Catalogue

VCA Type Approval Database (VCA/EMS/2347)

AEK Compatible Models

The Volkswagen AEK was used across Volkswagen's Mk3 platform with transverse mounting. This engine received platform-specific adaptations-minor ECU calibrations for different vehicle weights and gearing. All adaptations are documented in OEM technical bulletins.

Make:
Volkswagen
Years:
1996–1998
Models:
Golf Mk3
Variants:
GTI 8V (early), GTI 16V (late)
View Source
Volkswagen Group PT-2015
Make:
Volkswagen
Years:
1996–1999
Models:
Jetta Mk3
Variants:
GLX, GT
View Source
Volkswagen Group PT-2015
Make:
Volkswagen
Years:
1996–1998
Models:
Corrado
Variants:
VR6 (shared chassis, different engine)
View Source
Volkswagen Group PT-2015
Make:
SEAT
Years:
1996–2000
Models:
Ibiza Mk2 (6K)
Variants:
Cupra, GTI
View Source
SEAT ETKA
Make:
Škoda
Years:
1998–2000
Models:
Octavia Mk1
Variants:
1.8 20V
View Source
Škoda ETKA
Identification Guidance

Locate the engine code stamped on the flat surface of the cylinder block, near the transmission flange or on the timing chain cover (Volkswagen SSP 207). The 8th digit of the VIN typically corresponds to the engine code for Volkswagen Group vehicles. Visually, the AEK can be identified by its plastic intake manifold and the "1.8 20V" or "GTI" badge on the engine cover. Critical differentiation from the later 1.8T: The AEK is naturally aspirated with no turbocharger or intercooler plumbing.

Identification Details

Evidence:

Volkswagen SSP 207

Location:

Stamped on cylinder block near transmission flange or timing cover (Volkswagen SSP 207).

Visual Cues:

  • Plastic intake manifold, '1.8 20V' or 'GTI' badge on cover.
  • No turbocharger or associated plumbing visible.
Compatibility Notes

Evidence:

Volkswagen Technical Service Bulletin

Oil Sludge:

Preventative maintenance with correct oil and intervals is critical to avoid sludge-related engine damage, as per Volkswagen Technical Service Bulletins.

Engine Family:

The AEK is part of the 1.8 20V engine family (AGU, AEB, etc.). Many internal components are shared, but ECU software and ancillaries like the intake manifold differ.

Common Reliability Issues - VOLKSWAGEN AEK

The AEK's primary reliability consideration is oil sludge formation, primarily linked to extended service intervals or use of non-specified oil. While not universal, Volkswagen Group internal reports and UK DVSA data indicate this issue can lead to premature bearing wear or engine failure if neglected. Adherence to the specified oil change regime is critical for long-term health.

Oil sludge formation
Symptoms: Low oil pressure warning light, knocking/tapping engine noise, oil starvation, eventual bearing failure.
Cause: Extended oil change intervals or use of incorrect/low-quality oil leading to sludge buildup in oil passages, particularly around the oil pickup screen and main bearings.
Fix: Prevention is key: strict 10,000 km oil changes with VW 501 01/502 00 spec oil. If sludge is suspected, engine disassembly and thorough cleaning is required.
Ignition coil pack failure
Symptoms: Engine misfire (especially under load or in damp conditions), rough idle, illuminated MIL with misfire codes.
Cause: Heat and age degradation of the ignition coil pack, which sits directly on top of the spark plugs in the valve cover.
Fix: Replace the faulty ignition coil pack(s) with OEM-specified parts. Often, replacing all four coils simultaneously is recommended.
Plastic intake manifold cracking
Symptoms: Hissing/whistling noise from engine bay, rough idle, lean fuel mixture codes, decreased performance.
Cause: Age-related brittleness of the plastic intake manifold, leading to cracks, particularly at the flanges or vacuum line ports.
Fix: Replace the intake manifold with a new OEM or high-quality aftermarket unit. Silicone vacuum hoses are recommended for replacement.
Timing chain tensioner wear
Symptoms: Rattling noise from the front of the engine (especially on cold start), potential for chain jump if severe.
Cause: Wear of the hydraulic timing chain tensioner or guide rails over high mileage, leading to chain slack.
Fix: Replace the timing chain, tensioner, and guide rails as a complete kit per OEM service procedure if excessive noise or wear is detected.
Research Basis

Analysis derived from Volkswagen technical bulletins (1996-2000) and UK DVSA failure statistics (2005-2020). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about VOLKSWAGEN AEK

Find answers to most commonly asked questions about VOLKSWAGEN AEK.

Research Resources

Comprehensive technical documentation and regulatory references

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Regulation (EC) No 715/2007

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Commission Regulation (EU) 2017/1151

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialVOLKSWAGEN documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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