Engine Code

VOLKSWAGEN AFN engine (1996–2000) – Specs, Problems & Compatibility Database

The Volkswagen AFN is a 1,896 cc, inline‑four turbo‑diesel engine produced between 1996 and 2000. It features indirect injection, a fixed-geometry turbocharger, and a single overhead camshaft, delivering 66 kW (90 PS) and 210 Nm of torque. Its cast‑iron block construction provides durability for high-mileage commuting and light towing.

Fitted primarily to the B4 Passat (3A) and Mk3 Golf (1H), the AFN was engineered for dependable, torque-rich performance with an emphasis on fuel economy. Emissions compliance for its production era was managed through an oxidation catalyst and exhaust gas recirculation (EGR), meeting Euro 2 standards.

One documented concern is premature failure of the injection pump’s electronic control unit (ECU), which can lead to sudden engine cut-outs. This issue, referenced in Volkswagen workshop manuals and service bulletins, is often linked to moisture ingress or voltage spikes. The engine was superseded by more advanced direct-injection powerplants.

Volkswegon Engine
Compliance Note:

Production years 1996–2000 meet Euro 2 standards for their respective markets (VCA UK Type Approval documentation for model years).

AFN Technical Specifications

The Volkswagen AFN is a 1,896 cc inline‑four turbo‑diesel engine engineered for mid‑size sedans and hatchbacks (1996-2000). It combines indirect fuel injection with a single overhead camshaft to deliver strong low-end torque and robust reliability. Designed to meet Euro 2 emissions standards, it prioritizes fuel efficiency and serviceability.

ParameterValueSource
Displacement1,896 cc
Fuel typeDiesel
ConfigurationInline‑4, SOHC, 8‑valve
AspirationTurbocharged
Bore × stroke79.5 mm × 95.5 mm
Power output66 kW (90 PS)
Torque210 Nm @ 1,900 rpm
Fuel systemIndirect injection (Bosch VP37 rotary pump)
Emissions standardEuro 2
Compression ratio19.5:1
Cooling systemWater‑cooled
TurbochargerFixed-geometry turbo (Garrett or KKK)
Timing systemBelt‑driven camshaft
Oil typeVW 505 00 (SAE 15W‑40)
Dry weightNot specified in primary sources
Practical Implications

The SOHC 8-valve design offers simplicity and low-cost maintenance but requires a 60,000 km timing belt replacement to prevent catastrophic failure. The Bosch VP37 injection pump is generally robust but its electronic control unit is susceptible to moisture and electrical faults. Using VW 505 00 specification oil is critical to protect the turbocharger and injection pump. The EGR system requires periodic cleaning to maintain emissions compliance and prevent rough running. The fixed-geometry turbo provides predictable boost but lacks the low-end response of later VGT units.

Data Verification Notes

Oil Specs: Requires VW 505 00 specification (Volkswagen Workshop Manual). Supersedes basic ACEA B3/B4 requirements.

Emissions: Euro 2 certification applies to all model years (VCA Type Approval Database).

Power Ratings: Measured under DIN 70020 standards (Volkswagen Group PT-1998). Output is consistent across verified applications.

Primary Sources

Volkswagen Technical Service Information & Workshop Manuals

Volkswagen ETKA Parts Catalogue

VCA Type Approval Database

AFN Compatible Models

The Volkswagen AFN was used across Volkswagen's B4 and A3 platforms with longitudinal and transverse mounting respectively. This engine received platform-specific adaptations-for example, revised engine mounts and accessory drives for the Passat-creating minor interchange considerations. All adaptations are documented in OEM technical bulletins.

Make:
Volkswagen
Years:
1996–1997
Models:
Passat (B4/3A)
Variants:
TDI
View Source
Volkswagen ETKA
Make:
Volkswagen
Years:
1996–2000
Models:
Golf Mk3 (1H)
Variants:
TDI
View Source
Volkswagen ETKA
Make:
Volkswagen
Years:
1996–1998
Models:
Vento (1H)
Variants:
TDI
View Source
Volkswagen ETKA
Make:
SEAT
Years:
1996–1999
Models:
Córdoba (6K)
Variants:
TDI
View Source
SEAT ETKA
Identification Guidance

Locate the engine code stamped on the front edge of the cylinder block, near the timing belt cover (Volkswagen Workshop Manual). The 8th digit of the VIN typically corresponds to the engine code for Volkswagen Group vehicles of this era. The AFN can be visually identified by its single camshaft cover and the Bosch VP37 rotary injection pump mounted on the side of the engine. Critical differentiation from similar engines (e.g., AHU, AGR) lies in its specific power output (90 PS) and ECU part number. Service parts like gaskets and sensors are generally interchangeable within the 1.9L TDI family, but injection pump and ECU components are specific to the AFN.

Identification Details

Evidence:

Volkswagen Workshop Manual

Location:

Stamped on the front edge of the cylinder block, near the timing belt cover.

Visual Cues:

  • Single camshaft cover (SOHC).
  • Bosch VP37 rotary injection pump with external ECU mounted on the pump body.
Compatibility Notes

Evidence:

  • Volkswagen ETKA
  • Volkswagen Technical Service Information

Engine Family:

Part of the wider 1.9L TDI engine family (codes: AFN, AHU, AGR, ALH, etc.). Many mechanical parts are shared.

Injection Pump:

The Bosch VP37 pump and its ECU are specific to the AFN and require matching for correct operation.

Common Reliability Issues - VOLKSWAGEN AFN

The AFN's primary reliability risk is failure of the injection pump's electronic control unit, with elevated incidence in vehicles subjected to damp conditions or poor electrical grounding. Volkswagen workshop data indicates this is a common cause of no-start conditions after 150,000 km, while UK DVSA records show emissions-related faults as a frequent MOT advisory item. Neglecting oil service intervals accelerates wear, making adherence to the specified oil grade and change frequency critical.

Injection pump ECU failure
Symptoms: Engine cuts out suddenly while driving, no-start condition, intermittent running, stored fault codes related to injection timing.
Cause: Moisture ingress into the ECU housing or voltage spikes damaging the internal electronics of the Bosch VP37 pump's control unit.
Fix: Replace the failed ECU unit on the injection pump with a new or reconditioned unit. Ensure all electrical grounds are clean and secure. Some owners opt for ECU removal and external remapping as a preventative measure.
Timing belt failure
Symptoms: Engine will not start, sudden loss of power while driving, potential internal engine damage (interference design).
Cause: Neglecting the 60,000 km replacement interval, leading to belt wear, cracking, or tooth shear.
Fix: Replace the timing belt, tensioner, and idler pulleys as a complete kit at the specified interval using OEM or high-quality aftermarket parts.
Turbocharger failure
Symptoms: Loss of power, blue/white smoke from exhaust, whining or whistling noise from turbo, oil leaks at turbo seals.
Cause: Oil starvation due to infrequent oil changes or use of incorrect oil viscosity, leading to bearing wear and seal failure.
Fix: Replace the turbocharger assembly. Ensure correct oil (VW 505 00) and strict 10,000 km service intervals are followed. Inspect and clean oil feed and return lines.
EGR valve and cooler clogging
Symptoms: Rough idle, hesitation, reduced power, increased fuel consumption, stored EGR-related fault codes.
Cause: Carbon buildup from exhaust gases restricting the flow through the EGR valve and cooler passages.
Fix: Remove and clean the EGR valve and cooler. Replace if heavily clogged or damaged. Consider blanking the EGR (where legally permissible) as a preventative measure.
Research Basis

Analysis derived from Volkswagen technical bulletins (1996-2000) and UK DVSA failure statistics (historical data). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about VOLKSWAGEN AFN

Find answers to most commonly asked questions about VOLKSWAGEN AFN.

Research Resources

Comprehensive technical documentation and regulatory references

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Primary Sources

VOLKSWAGEN Official Site

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UK vehicle approval processes, import rules, and MoT guidance.

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UK type-approval authority for automotive products.

Official Documentation

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Regulatory Context

Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

WLTP and RDE testing procedures for emissions certification.

GOV.UK: Vehicle Approval

UK compliance and certification requirements for imported and modified vehicles.

VCA Certification Portal

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialVOLKSWAGEN documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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