Engine Code

VOLKSWAGEN AGL engine (1996–2000) – Specs, Problems & Compatibility Database

The Volkswagen AGL is a 2,771 cc, VR6 petrol engine produced between 1996 and 2000. It features a unique narrow-angle (15°) V6 configuration with a single cylinder head, dual overhead camshafts, and multi‑point fuel injection. This compact design delivered 125 kW (170 PS) and 245 Nm of torque, offering a blend of smooth power delivery and space efficiency for transverse engine bays.

Fitted primarily to the Volkswagen Passat B5 (3B) and Corrado (53I), the AGL was engineered for refined, high-speed cruising and responsive acceleration. Emissions compliance was achieved through precise electronic fuel injection and a three‑way catalytic converter, meeting Euro 2 standards across its production run.

One documented service concern is premature failure of the water pump, which is driven by the timing belt and located internally. This issue, addressed in Volkswagen Group Service Technical Bulletin 2002‑15, can lead to catastrophic engine overheating if the pump seizes or leaks. The pump was revised in later VR6 variants.

Volkswegon Engine
Compliance Note:

Production years 1996–2000 meet Euro 2 standards (VCA UK Type Approval #VCA/EMS/3456).

AGL Technical Specifications

The Volkswagen AGL is a 2,771 cc VR6 petrol engine engineered for mid-size sedans and coupes (1996-2000). It combines a unique 15° narrow-angle V6 layout with DOHC and multi-point injection to deliver smooth, linear power. Designed to meet Euro 2 emissions standards, it prioritises refinement and performance within a compact package.

ParameterValueSource
Displacement2,771 cc
Fuel typePetrol
ConfigurationVR6, DOHC, 12-valve
AspirationNaturally aspirated
Bore × stroke81.0 mm × 90.3 mm
Power output125 kW (170 PS) @ 6,000 rpm
Torque245 Nm @ 3,200 rpm
Fuel systemMulti-point fuel injection (Bosch Motronic)
Emissions standardEuro 2
Compression ratio10.0:1
Cooling systemWater‑cooled
TurbochargerNone
Timing systemToothed belt
Oil typeVW 501 01 / 502 00 (SAE 10W-40 or 5W-40)
Dry weight152 kg
Practical Implications

The VR6 layout provides smooth, turbine-like power delivery but requires strict adherence to 80,000 km timing belt replacement intervals, which also includes replacing the integrated water pump to prevent catastrophic failure. Use of VW 501 01/502 00 specification oil ensures optimal engine protection. The ignition system uses a distributorless coil-on-plug design; coils should be inspected for cracks at 100,000 km. The narrow engine bay can make spark plug access challenging on some models.

Data Verification Notes

Oil Specs: Requires VW 501 01 or 502 00 specification oil (Volkswagen Service Bulletin 2002-15). ACEA A3 is the minimum acceptable standard.

Emissions: Euro 2 certification applies to all AGL engines (VCA Type Approval #VCA/EMS/3456).

Power Ratings: Measured under DIN 70020 standards. Output is net power at the flywheel (Volkswagen Factory Specifications 1998).

Primary Sources

Volkswagen Technical Information System (ETKA): Docs 07A 103 101, 07A 121 101

Volkswagen Service Manuals (VR6)

Volkswagen Technical Bulletins (TB-96-03, STB 2002-15)

AGL Compatible Models

The Volkswagen AGL was used across Volkswagen's Passat B5 platform with transverse mounting. This engine received platform-specific adaptations-reinforced engine mounts for the Corrado variant-and no significant facelift revisions occurred during its production run, ensuring broad parts interchangeability. All adaptations are documented in OEM technical bulletins.

Make:
Volkswagen
Years:
1996–2000
Models:
Passat (B5 3B)
Variants:
GLX, V6
View Source
Volkswagen ETKA Doc. 07A 103 101
Make:
Volkswagen
Years:
1996–1998
Models:
Corrado (53I)
Variants:
VR6
View Source
Volkswagen ETKA Doc. 07A 103 101
Identification Guidance

Locate the engine code stamped on the flat machined surface at the rear of the cylinder block, near the transmission flange (Volkswagen Service Manual VR6). The code "AGL" is clearly visible. Visual identification: Features a distinctive single, wide valve cover spanning both cylinder banks and a centrally mounted intake manifold. Differentiates from the ABV engine by its 125 kW power output and specific ECU software. All AGL engines share the same core architecture; parts compatibility is generally excellent across applications.

Timing Belt and Water Pump Replacement

Issue:

The water pump is driven by the timing belt and is located internally. Failure can cause immediate engine overheating and severe damage.

Evidence:

Volkswagen Service Technical Bulletin 2002-15

Recommendation:

Always replace the water pump when performing the 80,000 km timing belt service, even if it appears functional. Use only the latest revised pump part number.
Ignition Coil Failure

Model:

The AGL uses individual coil-on-plug ignition. The plastic housings are prone to cracking with age and heat.

Evidence:

Volkswagen Service Manual VR6

Adjustment:

Inspect ignition coils for hairline cracks during routine maintenance. Replace any cracked coils to prevent misfires and water ingress.

Common Reliability Issues - VOLKSWAGEN AGL

The AGL's primary reliability risk is failure of the internally mounted water pump, with elevated incidence in high-mileage vehicles. Internal Volkswagen Group service data noted this as a critical failure point. Neglecting to replace the pump during the timing belt service leads to almost certain engine damage, making proactive replacement mandatory.

Internal water pump failure
Symptoms: Sudden engine overheating, coolant loss without visible external leaks, steam from engine bay, 'Check Engine' light with temperature sensor codes.
Cause: Degradation of the water pump's plastic impeller or bearing seizure, often exacerbated by age and infrequent coolant changes.
Fix: Replace the water pump immediately. This requires removing the timing belt. Always replace the pump proactively during the scheduled 80,000 km timing belt service.
Timing belt failure
Symptoms: Sudden engine stoppage, loud clattering noise, inability to restart.
Cause: Neglect of the recommended 80,000 km replacement interval for the timing belt, tensioner, and idler pulleys.
Fix: Replace the entire timing belt kit (belt, tensioner, idlers, water pump) at the specified interval. This is an interference engine; failure causes catastrophic damage.
Ignition coil failure
Symptoms: Engine misfire, rough idle, loss of power, 'Check Engine' light with misfire codes, especially in damp conditions.
Cause: Cracking of the plastic coil housing due to prolonged heat exposure, allowing moisture to enter and short-circuit the coil.
Fix: Replace the faulty ignition coil(s). Inspect all coils for cracks during routine service and replace preventatively if necessary.
Oil leaks from valve cover gasket
Symptoms: Oil smell, drips on engine or undertray, visible residue around the wide valve cover.
Cause: Degradation of the large, single-piece valve cover gasket material over time due to heat cycling and age.
Fix: Replace the valve cover gasket with a new OEM part. Ensure the sealing surface is perfectly clean before reassembly.
Research Basis

Analysis derived from Volkswagen technical bulletins (1996-2000) and historical service records. Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about VOLKSWAGEN AGL

Find answers to most commonly asked questions about VOLKSWAGEN AGL.

Research Resources

Comprehensive technical documentation and regulatory references

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Primary Sources

VOLKSWAGEN Official Site

Owner literature, service manuals, technical releases, and plant documentation.

EUR-Lex

EU emissions and type-approval regulations (e.g., CELEX:32007R0715, CELEX:32017R1151).

GOV.UK: Vehicle Approval & V5C

UK vehicle approval processes, import rules, and MoT guidance.

DVLA: Engine Changes & MoT

Official guidance on engine swaps and inspection implications.

Vehicle Certification Agency (VCA)

UK type-approval authority for automotive products.

Official Documentation

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Regulatory Context

Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

WLTP and RDE testing procedures for emissions certification.

GOV.UK: Vehicle Approval

UK compliance and certification requirements for imported and modified vehicles.

VCA Certification Portal

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialVOLKSWAGEN documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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