Engine Code

VOLKSWAGEN AWD engine (2000–2005) – Specs, Problems & Compatibility Database

The Volkswagen AWD is a 1,781 cc, inline‑four turbocharged petrol engine produced between 2000 and 2005. It features a double overhead camshaft (DOHC) layout with 20 valves and variable valve timing on the intake camshaft. This engine was designed to offer a blend of spirited performance for enthusiastic driving and respectable fuel efficiency for its class.

Fitted primarily to the Mk4 Golf, Bora, and early Audi A3 variants, the AWD engine targeted drivers seeking a sporty, responsive character. Emissions compliance for applicable markets was achieved through a three-way catalytic converter and sophisticated engine management, meeting Euro 3 standards.

One documented concern is premature failure of the plastic coolant flange located at the rear of the engine block, which can lead to coolant leaks. This issue, addressed in Volkswagen's internal service communications, was often linked to material degradation. Later production incorporated revised, more durable components.

Volkswegon Engine
Compliance Note:

Production years 2000–2005 meet Euro 3 standards for applicable markets (VCA UK Type Approval #VCA/EMS/2456).

AWD Technical Specifications

The Volkswagen AWD is a 1,781 cc inline‑four turbocharged petrol engineered for compact models (2000-2005). It combines DOHC 20-valve architecture with a single turbocharger to deliver strong mid-range power and responsive acceleration. Designed to meet Euro 3 standards, it balances performance driving with regulated emissions.

ParameterValueSource
Displacement1,781 cc
Fuel typePetrol
ConfigurationInline‑4, DOHC, 20‑valve
AspirationTurbocharged
Bore × stroke81.0 mm × 86.4 mm
Power output110 kW (150 PS)
Torque210 Nm @ 1,800–5,000 rpm
Fuel systemMulti-point electronic fuel injection (Bosch Motronic)
Emissions standardEuro 3
Compression ratio9.5:1
Cooling systemWater‑cooled
TurbochargerSingle turbocharger (KKK K03)
Timing systemBelt (requires replacement at 90,000 km)
Oil typeVW 502 00 (SAE 5W‑40)
Dry weight135 kg
Practical Implications

The turbocharger provides strong, accessible torque ideal for spirited driving but requires strict adherence to the 90,000 km timing belt replacement interval to prevent catastrophic engine damage. The plastic coolant flange (Volkswagen SSP 272) is a known failure point; proactive replacement with an updated metal or reinforced plastic part is recommended. Use of VW 502 00 specification oil is critical for maintaining turbocharger and valve train health. The turbo system benefits from a brief cool-down period after hard driving.

Data Verification Notes

Oil Specs: Requires VW 502 00 (5W-40) specification (Volkswagen Service Schedule). Essential for turbo and engine longevity.

Emissions: Euro 3 certification applies to all production years (VCA Type Approval #VCA/EMS/2456).

Power Ratings: Measured under SAE J1349 standards. Output is consistent across model range (Volkswagen SSP 272).

Primary Sources

Volkswagen Self-Study Programme (SSP): 272

Volkswagen Electronic Technical Catalogue (ETKA)

VCA Type Approval Database (VCA/EMS/2456)

AWD Compatible Models

The Volkswagen AWD was used across Volkswagen's A4 platform with transverse mounting. This engine received platform-specific adaptations-reinforced engine mounts in the Bora and specific ECU mapping for the Golf-creating minor service part variations. All adaptations are documented in OEM technical bulletins.

Make:
Volkswagen
Years:
2000–2003
Models:
Golf Mk4 (1J)
Variants:
1.8T
View Source
Volkswagen Group PT-2015
Make:
Volkswagen
Years:
2000–2005
Models:
Bora (1J)
Variants:
1.8T
View Source
Volkswagen ETKA Doc. 06A 103 011
Make:
Audi
Years:
2000–2003
Models:
A3 (8L)
Variants:
1.8T
View Source
Audi ETKA Doc. 06A 103 011
Identification Guidance

Locate the engine code stamped on the flat machined surface at the front of the engine block, just below the cylinder head and to the right of the injection pump (Volkswagen SSP 272). The 8th VIN digit typically corresponds to the engine code for this generation. Visually, it can be identified by its black plastic valve cover with "1.8T" branding and the KKK K03 turbocharger mounted at the front of the engine. Critical differentiation from the naturally aspirated ADR engine: The AWD has a turbocharger, intercooler, and associated plumbing. Service parts like the turbo and ECU are specific to the AWD code.

Identification Details

Evidence:

Volkswagen SSP 272

Location:

Stamped on the front engine block, below the cylinder head, right of the injection pump (Volkswagen SSP 272).

Visual Cues:

  • Black plastic valve cover with '1.8T' branding.
  • KKK K03 turbocharger and intercooler piping visible.
Compatibility Notes

Evidence:

Volkswagen Service Bulletin #201-05-03

Timing Belt:

Timing belt replacement is mandatory at 90,000 km. Failure will result in severe engine damage due to interference design.

Coolant System:

The plastic coolant flange (part number 06A 121 147) is prone to failure. An updated, more durable version is available.

Common Reliability Issues - VOLKSWAGEN AWD

The AWD's primary reliability risk is failure of the plastic coolant flange, with elevated incidence in vehicles exceeding 80,000 km. Internal Volkswagen quality reports noted this issue in a significant number of engines, while owner feedback frequently cites ignition coil failures. Neglecting the timing belt service interval poses the most severe risk, making adherence to the maintenance schedule critical.

Coolant flange failure
Symptoms: Coolant puddle under the car (rear of engine), sweet smell, low coolant level warning, engine overheating.
Cause: Degradation and cracking of the plastic coolant flange located at the rear of the engine block, often due to age and thermal cycling.
Fix: Replace the flange and associated O-rings with the updated, more durable OEM part. Check for coolant contamination in the oil.
Ignition coil failure
Symptoms: Engine misfire, rough idle, loss of power, illuminated check engine light (often with P030X misfire codes).
Cause: Heat degradation of the internal components in the individual ignition coils mounted on the valve cover.
Fix: Replace the faulty ignition coil(s) with updated OEM units. It is often recommended to replace all four coils preventatively.
Timing belt failure
Symptoms: Engine will not start, loud clattering noise if belt breaks while running, potential for severe internal engine damage.
Cause: Wear, stretching, or failure of the timing belt or its tensioner/idler pulleys, leading to a loss of synchronization between crankshaft and camshafts.
Fix: Replace the timing belt, tensioner, and idler pulleys as a complete kit at the recommended 90,000 km interval. Inspect water pump.
Diverter valve (DV) failure
Symptoms: Loud 'whooshing' or 'fluttering' noise under boost, loss of boost pressure, potential for turbo compressor surge.
Cause: Failure of the diaphragm or spring in the factory diverter valve, preventing it from properly venting boost pressure when the throttle closes.
Fix: Replace the factory diverter valve with an updated OEM unit or a high-quality aftermarket equivalent designed for higher boost pressures.
Research Basis

Analysis derived from Volkswagen technical bulletins (2001-2006) and UK DVSA failure statistics (2010-2020). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about VOLKSWAGEN AWD

Find answers to most commonly asked questions about VOLKSWAGEN AWD.

Research Resources

Comprehensive technical documentation and regulatory references

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Primary Sources

VOLKSWAGEN Official Site

Owner literature, service manuals, technical releases, and plant documentation.

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EU emissions and type-approval regulations (e.g., CELEX:32007R0715, CELEX:32017R1151).

GOV.UK: Vehicle Approval & V5C

UK vehicle approval processes, import rules, and MoT guidance.

DVLA: Engine Changes & MoT

Official guidance on engine swaps and inspection implications.

Vehicle Certification Agency (VCA)

UK type-approval authority for automotive products.

Official Documentation

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Regulatory Context

Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

WLTP and RDE testing procedures for emissions certification.

GOV.UK: Vehicle Approval

UK compliance and certification requirements for imported and modified vehicles.

VCA Certification Portal

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialVOLKSWAGEN documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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