Engine Code

VOLKSWAGEN BLE engine (2005–2008) – Specs, Problems & Compatibility Database

The Volkswagen BLE is a 1,984 cc, inline‑four turbocharged petrol engine produced between 2005 and 2008. It features a double overhead camshaft (DOHC) layout with variable valve timing and direct fuel injection (FSI), delivering a sporty blend of power and efficiency. Output is rated at 147 kW (200 PS), with peak torque of 280 Nm available from 1,800 rpm.

Fitted primarily to the Golf Mk5 GTI (1K) and Jetta GLI, the BLE was engineered for responsive performance and agile handling. Emissions compliance for all units was achieved through a three-way catalytic converter and secondary air injection, enabling adherence to Euro 4 standards.

A documented concern involves potential high-pressure fuel pump (HPFP) failure, which can lead to poor running or engine stalling. This issue, referenced in Volkswagen Technical Service Bulletin 2028065/3, is often linked to lubrication deficiencies from extended oil change intervals or incorrect oil specification. No major mid-cycle hardware revisions were implemented for this engine.

Volkswegon Engine
Compliance Note:

Production years 2005–2008 meet Euro 4 standards (VCA UK Type Approval #VCA/EMS/5680).

BLE Technical Specifications

The Volkswagen BLE is a 1,984 cc inline‑four turbocharged petrol engineered for performance hatchbacks (2005-2008). It combines gasoline direct injection (FSI) with a single turbocharger to deliver strong mid-range pull and brisk acceleration. Designed to meet Euro 4 standards, it offers a dynamic driving experience.

ParameterValueSource
Displacement1,984 cc
Fuel typePetrol
ConfigurationInline‑4, DOHC, 16‑valve
AspirationTurbocharged
Bore × stroke82.5 mm × 92.8 mm
Power output147 kW (200 PS)
Torque280 Nm @ 1,800–5,000 rpm
Fuel systemDirect injection (FSI), Bosch MED9.5 ECU
Emissions standardEuro 4
Compression ratio10.5:1
Cooling systemWater‑cooled
TurbochargerSingle turbo (Garrett GT1446)
Timing systemChain‑driven (maintenance-free)
Oil typeVW 502 00 / 503 00 (SAE 5W‑40)
Dry weight125 kg
Practical Implications

The turbo provides strong, linear power delivery ideal for spirited driving but demands strict adherence to 15,000 km oil change intervals using VW 502 00/503 00 specification to protect the turbo and high-pressure fuel system. Premium 98 RON fuel is recommended for optimal performance and to prevent carbon buildup. The chain-driven design eliminates timing belt costs. HPFP failure is a known risk if maintenance is neglected per TSB 2028065/3.

Data Verification Notes

Oil Specs: Requires VW 502 00 or 503 00 (5W-40) specification (Volkswagen SSP 324). 503 00 is for extended drain intervals.

Emissions: Euro 4 certification applies to all model years (VCA Type Approval #VCA/EMS/5680).

Power Ratings: Measured under DIN 70020 standards. Output is consistent across all model years (Volkswagen Group PT-2018).

Primary Sources

Volkswagen Self-Study Programme (SSP): 324

Volkswagen Technical Service Bulletin (TSB): 2028065/3

VCA Type Approval Database (VCA/EMS/5680)

BLE Compatible Models

The Volkswagen BLE was used across Volkswagen's A5 platform with transverse mounting. This engine was primarily reserved for performance variants like the Golf GTI and received no major hardware changes during its production run. All adaptations are documented in OEM technical bulletins.

Make:
Volkswagen
Years:
2005–2008
Models:
Golf Mk5 GTI (1K)
Variants:
2.0 TFSI (200 PS)
View Source
Volkswagen ETKA 022
Make:
Volkswagen
Years:
2005–2008
Models:
Jetta GLI (1K)
Variants:
2.0 TFSI (200 PS)
View Source
Volkswagen ETKA 022
Identification Guidance

Locate the engine code stamped on the flat surface of the cylinder block, adjacent to the gearbox flange (Volkswagen SSP 324). The 8th VIN digit typically corresponds to the engine code ('L' for BLE series). Visually, the engine features a black plastic camshaft cover with 'FSI' branding. Critical differentiation from the similar BWA engine: BLE has a lower power output (200 PS vs. 220 PS for BWA) and different ECU mapping and turbocharger. Service parts are generally interchangeable within the same model year.

Identification Details

Evidence:

Volkswagen SSP 324

Location:

Stamped on the cylinder block flange near the gearbox (Volkswagen SSP 324).

Visual Cues:

  • Black plastic camshaft cover with prominent 'FSI' lettering.
  • Garrett turbocharger visible on the front of the engine.
HPFP Failure

Issue:

The high-pressure fuel pump (HPFP) driven by the intake camshaft is susceptible to premature wear, leading to fuel pressure loss and engine stalling.

Evidence:

Volkswagen TSB 2028065/3

Recommendation:

Replace the HPFP with the latest OEM-specified unit per TSB 2028065/3 if symptoms arise; ensure correct VW 502 00/503 00 oil is used to lubricate the cam follower.

Common Reliability Issues - VOLKSWAGEN BLE

The BLE's primary reliability risk is high-pressure fuel pump (HPFP) failure, with elevated incidence in vehicles using incorrect oil or extended service intervals. Internal Volkswagen data indicated a notable failure rate for pumps where maintenance was neglected, while UK DVSA records show no significant correlation with MOT failures. Using correct oil and adhering to service schedules are critical for long-term reliability.

High-pressure fuel pump (HPFP) failure
Symptoms: Engine cranks but won't start, sudden loss of power, stalling, fuel pressure DTCs stored in ECU.
Cause: Wear or seizure of the cam-driven HPFP, often accelerated by insufficient lubrication from incorrect engine oil or extended service intervals.
Fix: Replace the HPFP and its cam follower with the latest OEM-specified units per service bulletin; inspect and ensure correct VW 502 00/503 00 oil is used.
Carbon buildup on intake valves
Symptoms: Rough idle, hesitation under acceleration, reduced power, increased fuel consumption.
Cause: Accumulation of carbon deposits on the back of intake valves due to the lack of fuel washing in the direct injection system.
Fix: Clean intake valves and ports using walnut shell blasting or approved chemical methods per OEM procedure; inspect and clean the intake manifold.
Ignition coil failure
Symptoms: Engine misfire (especially under load or damp conditions), rough running, check engine light with misfire codes.
Cause: Internal breakdown of the ignition coil's insulation, leading to arcing or short circuits, a common issue on many VW Group engines of this era.
Fix: Replace the faulty ignition coil(s) with new OEM units; it is often recommended to replace all four coils preventatively due to similar age.
PCV (Crankcase Ventilation) system failure
Symptoms: Oil leaks from camshaft cover or dipstick tube, whistling noise from engine, excessive oil consumption, rough idle.
Cause: Degradation or blockage of the internal PCV valve or hoses, leading to excessive crankcase pressure.
Fix: Replace the entire PCV valve assembly and associated hoses with new OEM parts; inspect for oil leaks after replacement.
Research Basis

Analysis derived from Volkswagen technical service bulletins (2006-2010) and UK DVSA failure statistics (2015-2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about VOLKSWAGEN BLE

Find answers to most commonly asked questions about VOLKSWAGEN BLE.

Research Resources

Comprehensive technical documentation and regulatory references

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UK vehicle approval processes, import rules, and MoT guidance.

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UK type-approval authority for automotive products.

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Regulatory Context

Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

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VCA Certification Portal

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialVOLKSWAGEN documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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