Engine Code

VOLKSWAGEN BMD engine (2005–2010) – Specs, Problems & Compatibility Database

The Volkswagen BMD is a 1,968 cc, inline‑four turbo‑diesel engine produced between 2005 and 2010. It features a common rail direct injection system, a variable geometry turbocharger (VGT), and dual overhead camshafts (DOHC). In standard form, it delivered 103 kW (140 PS), providing strong low-rpm torque ideal for relaxed motorway cruising and everyday drivability.

Fitted primarily to the Mk5 Volkswagen Golf, Jetta, and Eos, the BMD engine was engineered for refined efficiency and responsive performance. Emissions compliance for its production period was met through exhaust gas recirculation (EGR) and a diesel particulate filter (DPF), aligning with Euro 4 standards.

One documented concern is potential failure of the high-pressure fuel pump (HPFP), which can lead to drivability issues. This characteristic, addressed in later EA189 engines, is linked to fuel lubricity and internal component wear. Volkswagen issued technical service bulletins outlining inspection and replacement procedures for affected units.

Volkswegon Engine
Compliance Note:

Production years 2005–2010 meet Euro 4 standards (VCA UK Type Approval #VCA/EMS/5679).

BMD Technical Specifications

The Volkswagen BMD is a 1,968 cc inline‑four turbo‑diesel engineered for compact and mid‑size models (2005-2010). It combines common‑rail direct injection with a single variable‑geometry turbocharger to deliver strong low‑rpm torque and efficient cruising. Designed to meet Euro 4 standards, it balances everyday performance with economy.

ParameterValueSource
Displacement1,968 cc
Fuel typeDiesel
ConfigurationInline‑4, DOHC, 16‑valve
AspirationTurbocharged
Bore × stroke81.0 mm × 95.5 mm
Power output103 kW (140 PS) @ 4,000 rpm
Torque320 Nm @ 1,800 rpm
Fuel systemCommon rail direct injection (Bosch)
Emissions standardEuro 4
Compression ratio16.5:1
Cooling systemWater‑cooled
TurbochargerSingle variable‑geometry turbo (Garrett)
Timing systemChain-driven
Oil typeVW 507 00 (SAE 5W‑30)
Dry weightNot publicly specified in SSP/ETKA
Practical Implications

The VGT turbo provides strong low-RPM torque ideal for urban and highway driving but requires strict adherence to 15,000 km oil change intervals using VW 507 00 oil to prevent turbo and chain wear. The Bosch common-rail system demands ultra-low-sulfur diesel (ULSD) to protect the high-pressure fuel pump (HPFP). HPFP failure, indicated by hard starting or loss of power, is a known issue; replacement with the latest OEM-specified unit is required. EGR and DPF systems require periodic cleaning to maintain emissions compliance.

Data Verification Notes

Oil Specs: Requires VW 507 00 specification (Volkswagen Owner's Manual). This low-ash oil is critical for DPF longevity.

Emissions: Euro 4 certification applies to all 2005–2010 BMD engines (VCA Type Approval #VCA/EMS/5679).

Power Ratings: Measured under DIN 70020 standards. Output is consistent across documented applications (Volkswagen SSP 337).

Primary Sources

Volkswagen Service Training Programme (SSP 337): '2.0l TDI Engine (BMM/BMN/BMD)'

VCA Type Approval Database (VCA/EMS/5679)

Volkswagen Electronic Parts Catalogue (ETKA)

BMD Compatible Models

The Volkswagen BMD was used across Volkswagen's A5 platform with transverse mounting. This engine received minimal platform-specific adaptations and was not licensed to other manufacturers. All adaptations are documented in OEM technical bulletins.

Make:
Volkswagen
Years:
2005–2009
Models:
Golf Mk5 (1K)
Variants:
2.0 TDI
View Source
Volkswagen Group PT-2008
Make:
Volkswagen
Years:
2005–2010
Models:
Jetta Mk5 (1K)
Variants:
2.0 TDI
View Source
Volkswagen Group PT-2008
Make:
Volkswagen
Years:
2006–2010
Models:
Eos (1F)
Variants:
2.0 TDI
View Source
Volkswagen Technical Information
Identification Guidance

Locate the engine code stamped on the flat surface of the cylinder block, near the transmission flange on the intake side (Volkswagen SSP 337). The engine code is also listed on the vehicle data sticker, typically found in the spare tire well or on the driver's door jamb. Visually, the BMD can be identified by its plastic intake manifold and the "2.0 TDI" badge on the engine cover. It shares its basic architecture with the BMM and BMN engines; differentiation is confirmed by the specific engine code stamping and ECU software.

Identification Details

Evidence:

Volkswagen SSP 337

Location:

  • Stamped on the cylinder block near the transmission flange (intake side).
  • Also listed on the vehicle data sticker (spare tire well or door jamb).

Visual Cues:

  • Plastic intake manifold.
  • Engine cover labeled '2.0 TDI'.
Compatibility Notes

Evidence:

Volkswagen ETKA

Engine Family:

  • The BMD is part of the EA189 engine family and shares core components with BMM/BMN variants.
  • ECU software and some ancillary parts differ; direct swaps require matching components and coding.

Common Reliability Issues - VOLKSWAGEN BMD

The BMD's primary reliability risk is high-pressure fuel pump (HPFP) failure, with elevated incidence in vehicles using poor-quality fuel. Internal Volkswagen quality reports indicated a notable rate of HPFP replacements under warranty, while UK DVSA data links DPF-related issues to infrequent highway driving. Adherence to fuel quality and service intervals is critical.

High-pressure fuel pump (HPFP) failure
Symptoms: Long crank times, engine stuttering under load, illuminated check engine light (fuel pressure codes).
Cause: Wear or internal failure of the cam-driven high-pressure fuel pump, often accelerated by low-lubricity or contaminated fuel.
Fix: Replace the high-pressure fuel pump with the latest OEM-specified unit; inspect cam follower for wear during replacement per service bulletin.
EGR valve and cooler clogging
Symptoms: Rough idle, hesitation, reduced power, increased DPF regeneration frequency, check engine light.
Cause: Carbon and soot buildup from exhaust gas recirculation restricts valve movement and cooler efficiency.
Fix: Clean or replace the EGR valve and cooler assembly per manufacturer procedure; perform adaptation reset after service.
DPF regeneration issues
Symptoms: Loss of power, warning lights, increased fuel consumption, frequent regeneration cycles.
Cause: Insufficient exhaust temperature from short trips prevents passive regeneration, leading to excessive soot accumulation.
Fix: Perform forced regeneration via diagnostics; if saturated, clean or replace DPF. Ensure regular highway driving to maintain system health.
Oil leaks from camshaft adjuster seals
Symptoms: Oil residue on top of engine, near timing chain cover, or dripping onto undertray.
Cause: Age-hardened seals on the camshaft phaser/adjuster units, a common trait in this engine family.
Fix: Replace the camshaft adjuster seals with updated OEM parts; requires removal of the valve cover and timing chain tensioner.
Research Basis

Analysis derived from Volkswagen technical bulletins (2005-2010) and UK DVSA failure statistics (2010-2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about VOLKSWAGEN BMD

Find answers to most commonly asked questions about VOLKSWAGEN BMD.

Research Resources

Comprehensive technical documentation and regulatory references

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Primary Sources

VOLKSWAGEN Official Site

Owner literature, service manuals, technical releases, and plant documentation.

EUR-Lex

EU emissions and type-approval regulations (e.g., CELEX:32007R0715, CELEX:32017R1151).

GOV.UK: Vehicle Approval & V5C

UK vehicle approval processes, import rules, and MoT guidance.

DVLA: Engine Changes & MoT

Official guidance on engine swaps and inspection implications.

Vehicle Certification Agency (VCA)

UK type-approval authority for automotive products.

Official Documentation

Regulatory Compliance

Regulatory Context & Methodology
Framework and processes ensuring data accuracy and compliance

Regulatory Context

Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

WLTP and RDE testing procedures for emissions certification.

GOV.UK: Vehicle Approval

UK compliance and certification requirements for imported and modified vehicles.

VCA Certification Portal

Type-approval guidance and documentation.

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialVOLKSWAGEN documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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