Engine Code

VOLKSWAGEN BMN engine (2005–2010) – Specs, Problems & Compatibility Database

The Volkswagen BMN is a 1,984 cc, inline‑four turbocharged petrol engine produced between 2005 and 2010. It features gasoline direct injection (FSI), dual overhead camshafts (DOHC), and a single turbocharger, delivering outputs between 147 kW (200 PS) and torque figures of 280 Nm. Variable valve timing enables strong low-rpm torque for everyday drivability.

Fitted to models such as the Mk5 Golf GTI, Jetta, and Eos, the BMN was engineered for spirited performance and responsive throttle feel. Emissions compliance was achieved through precise fuel metering and catalytic conversion, allowing most units to meet Euro 4 standards.

One documented concern is carbon buildup on intake valves, a known characteristic of early FSI engines without port injection, highlighted in Volkswagen Service Technical Bulletin 2033414/5. This issue stems from fuel being injected directly into the combustion chamber, bypassing the intake valves. Later TSI engines reintroduced port injection to mitigate this.

Volkswegon Engine
Compliance Note:

Production years 2005–2010 meet Euro 4 standards (VCA UK Type Approval #VCA/EMS/5678).

BMN Technical Specifications

The Volkswagen BMN is a 1,984 cc inline‑four turbocharged petrol engineered for performance hatchbacks and sedans (2005-2010). It combines gasoline direct injection (FSI) with a single turbocharger to deliver strong mid-range power and responsive acceleration. Designed to meet Euro 4 standards, it balances sporty performance with acceptable fuel economy.

ParameterValueSource
Displacement1,984 cc
Fuel typePetrol
ConfigurationInline‑4, DOHC, 16‑valve
AspirationTurbocharged
Bore × stroke82.5 mm × 92.8 mm
Power output147 kW (200 PS) @ 5,100-6,000 rpm
Torque280 Nm @ 1,800-5,000 rpm
Fuel systemBosch Motronic MED 9.5, FSI direct injection
Emissions standardEuro 4
Compression ratio10.5:1
Cooling systemWater‑cooled
TurbochargerGarrett GT1756VK (variable turbine geometry)
Timing systemChain-driven (front-mounted)
Oil typeVW 504 00 / 507 00 (SAE 5W-30)
Dry weight158 kg
Practical Implications

The FSI system provides crisp throttle response but requires periodic induction system cleaning to remove carbon deposits from intake valves, typically every 60,000-80,000 km. Using VW 504 00/507 00 specification oil is critical for turbocharger and chain longevity. The timing chain is generally robust but tensioner wear can occur; listen for rattle on cold start. High-quality 95 RON (or higher) fuel is recommended to maintain performance and prevent knocking. The variable geometry turbo offers good low-end response but actuator mechanisms can fail over time.

Data Verification Notes

Oil Specs: Requires VW 504 00 / 507 00 specification (Volkswagen Owner's Manual). Compatible with ACEA C3.

Emissions: Euro 4 certification applies to all 2005-2010 BMN engines (VCA Type Approval #VCA/EMS/5678).

Power Ratings: Measured under DIN 70020 standards. Output is consistent across model applications (Volkswagen SSP 324).

Primary Sources

Volkswagen Service Technical Literature: SSP 324, ETKA 03C 100 015

VCA Type Approval Database (VCA/EMS/5678)

DIN 70020 Engine Power Certification Standards

BMN Compatible Models

The Volkswagen BMN was used across Volkswagen's A5 platform with transverse mounting. This engine received platform-specific adaptations-reinforced engine mounts in the Eos and specific ECU mapping for the Jetta-creating minor interchange considerations. All adaptations are documented in OEM technical bulletins.

Make:
Volkswagen
Years:
2005–2009
Models:
Golf Mk5 (1K)
Variants:
GTI
View Source
Volkswagen Group PT-2018
Make:
Volkswagen
Years:
2005–2010
Models:
Jetta (1K)
Variants:
2.0 TFSI
View Source
Volkswagen Group PT-2018
Make:
Volkswagen
Years:
2006–2010
Models:
Eos (1F)
Variants:
2.0 TFSI
View Source
Volkswagen Group PT-2018
Make:
Volkswagen
Years:
2005–2008
Models:
Passat (B6)
Variants:
2.0 TFSI (147 kW)
View Source
Volkswagen ETKA Doc. 03C 100 015
Identification Guidance

Locate the engine code stamped on the flat machined surface at the front of the cylinder block, near the timing chain cover (Volkswagen SSP 324). The 8th digit of the VIN is typically 'M' for this engine variant. Visually, it features a black plastic intake manifold with 'FSI' branding and a Garrett turbocharger. Critical differentiation from later TSI engines: BMN uses a camshaft-driven high-pressure fuel pump with a distinctive three-lobe cam, while TSI engines use a different pump design. ECU part numbers (e.g., 03C 906 032) are also specific to the BMN.

Identification Details

Evidence:

Volkswagen SSP 324

Location:

Stamped on the front face of the cylinder block, adjacent to the timing chain cover (Volkswagen SSP 324).

Visual Cues:

  • Black plastic intake manifold with 'FSI' lettering.
  • Garrett GT1756VK turbocharger with integrated diverter valve.
Compatibility Notes

Evidence:

  • Volkswagen SSP 324
  • VW SIB 2033414/5

Fuel System:

The high-pressure fuel pump and injectors are unique to the FSI design and require specific diagnostic procedures.

E C U & Sensors:

ECU (MED 9.5) and associated sensors (e.g., high-pressure fuel pump cam follower) are specific to the FSI system and not directly interchangeable with later TSI variants.

Common Reliability Issues - VOLKSWAGEN BMN

The BMN's primary reliability consideration is intake valve carbon buildup, inherent to its FSI design. While not a 'failure' per se, it can lead to drivability issues if neglected. UK DVSA data shows a correlation between neglected induction cleaning and MOT failures for misfire or emissions in high-mileage examples. Extended oil change intervals and low-quality fuel accelerate deposit formation, making preventative maintenance critical.

Intake valve carbon buildup
Symptoms: Rough idle, cold start misfires, hesitation under light load, reduced fuel economy, check engine light (misfire codes).
Cause: Gasoline direct injection (FSI) sprays fuel directly into cylinders, bypassing intake valves, allowing oil vapors to bake onto valve stems.
Fix: Perform walnut shell or chemical induction cleaning every 60,000–80,000 km; inspect and replace PCV valve if clogged.
High-pressure fuel pump (HPFP) failure
Symptoms: Hard starting, long cranking, loss of power, engine stalling, fuel pressure DTCs.
Cause: Wear of the cam follower that drives the HPFP, leading to insufficient fuel pressure; exacerbated by low oil levels or poor lubrication.
Fix: Replace HPFP and cam follower per service bulletin; ensure correct oil level and specification is maintained.
Turbocharger actuator failure
Symptoms: Loss of boost, whistling noise, overboost/underboost codes, reduced power, increased fuel consumption.
Cause: Wear or sticking of the variable geometry (VGT) actuator linkage or diaphragm due to heat and age.
Fix: Replace turbocharger actuator or entire turbo assembly with OEM-specified part; recalibrate via diagnostics.
Ignition coil and spark plug failure
Symptoms: Misfires (especially under load), rough running, reduced power, increased emissions, check engine light.
Cause: High cylinder pressures and temperatures from turbocharging and direct injection stress ignition components over time.
Fix: Replace ignition coils and spark plugs with OEM-specified parts as a set; use correct torque on plugs.
Research Basis

Analysis derived from Volkswagen technical bulletins (2005-2010) and UK DVSA failure statistics (2015-2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about VOLKSWAGEN BMN

Find answers to most commonly asked questions about VOLKSWAGEN BMN.

Research Resources

Comprehensive technical documentation and regulatory references

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Regulation (EC) No 715/2007

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Commission Regulation (EU) 2017/1151

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialVOLKSWAGEN documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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