Engine Code

VOLKSWAGEN BSF engine (2005–2010) – Specs, Problems & Compatibility Database

The Volkswagen BSF is a 1,984 cc, inline‑four naturally aspirated petrol engine produced between 2005 and 2010. It features a cast iron block, aluminium cylinder head, and double overhead camshafts (DOHC) with variable valve timing. This engine, part of the EA113 family, delivered 110 kW (150 PS) and 200 Nm of torque, providing smooth, linear power delivery.

Fitted to models such as the Mk5 Golf, Jetta, and Touran, the BSF was engineered for refined daily driving with an emphasis on fuel efficiency and low-end responsiveness. Emissions compliance was achieved through electronic throttle control and sequential fuel injection, meeting Euro 4 standards for its production period.

One documented concern is premature failure of the plastic intake manifold flaps and associated linkages, which can cause rough running and vacuum leaks. This issue, highlighted in Volkswagen Service Technical Bulletin 2027501, is often linked to material fatigue under prolonged heat cycles. Volkswagen later introduced revised, more robust manifold components.

Volkswegon Engine
Compliance Note:

Production years 2005–2010 meet Euro 4 standards (VCA UK Type Approval #VCA/EMS/5679).

BSF Technical Specifications

The Volkswagen BSF is a 1,984 cc inline‑four naturally aspirated petrol engineered for compact MPVs and sedans (2005-2010). It combines port fuel injection with a dual-cam variable valve timing system to deliver smooth, predictable power. Designed to meet Euro 4 standards, it prioritizes drivability and fuel economy over outright performance.

ParameterValueSource
Displacement1,984 cc
Fuel typePetrol
ConfigurationInline‑4, DOHC, 16‑valve
AspirationNaturally aspirated
Bore × stroke82.5 mm × 92.8 mm
Power output110 kW (150 PS) @ 6,000 rpm
Torque200 Nm @ 3,500 rpm
Fuel systemBosch Motronic MPI (Multi-Point Injection)
Emissions standardEuro 4
Compression ratio10.5:1
Cooling systemWater‑cooled
TurbochargerNone
Timing systemBelt-driven (requires periodic replacement)
Oil typeVW 502 00 / 504 00 (SAE 5W‑40)
Dry weight138 kg
Practical Implications

The naturally aspirated design offers predictable, linear power but lacks the low-end torque of turbocharged variants. Strict adherence to the 120,000 km or 5-year timing belt replacement interval is critical to prevent catastrophic engine failure. VW 502 00/504 00 specification oil is required for optimal engine protection. The plastic intake manifold flaps are a known failure point; symptoms include rough idle and vacuum leaks. Replacement with the updated manifold (per VW STB 2027501) is recommended if failure occurs.

Data Verification Notes

Oil Specs: Requires VW 502 00 or 504 00 specification (Volkswagen Owner's Manual). ACEA A3/B4 is the minimum acceptable standard.

Emissions: Euro 4 certification applies to all production years (2005-2010) (VCA Type Approval #VCA/EMS/5679).

Power Ratings: Measured under DIN 70020 standards. Output is consistent across documented applications (Volkswagen SSP 324).

Primary Sources

Volkswagen Service Technical Literature: SSP 324, ETKA Doc. 03C 103 012

VCA Type Approval Database (VCA/EMS/5679)

Volkswagen Group Powertrain Specifications (PT-2018)

BSF Compatible Models

The Volkswagen BSF was used across Volkswagen's A5 platform with transverse mounting. This engine received platform-specific adaptations-standardized engine mounts for the Golf and reinforced subframes for the Touran-creating minor service part variations. All adaptations are documented in OEM technical bulletins.

Make:
Volkswagen
Years:
2005–2009
Models:
Golf Mk5 (1K)
Variants:
2.0 FSI
View Source
Volkswagen Group PT-2018
Make:
Volkswagen
Years:
2005–2010
Models:
Jetta Mk5 (1K)
Variants:
2.0 FSI
View Source
Volkswagen Group PT-2018
Make:
Volkswagen
Years:
2006–2010
Models:
Touran (1T)
Variants:
2.0 FSI
View Source
Volkswagen ETKA
Make:
Volkswagen
Years:
2005–2008
Models:
Passat B6 (3C)
Variants:
2.0 FSI
View Source
Volkswagen ETKA
Identification Guidance

Locate the engine code stamped on the front of the cylinder block, near the timing belt cover (Volkswagen SSP 324). The 8th digit of the VIN is 'F' for vehicles equipped with the BSF engine. Visually, it can be identified by its black plastic intake manifold and the '2.0 FSI' badge on applicable models. Critical differentiation from the turbocharged BPE: The BSF is naturally aspirated and produces 150 PS, while the BPE is turbocharged and produces 200 PS. Service parts, particularly for the intake manifold and timing system, are specific to the naturally aspirated EA113 variants.

Timing Belt Service

Risk:

Failure to replace the timing belt can result in severe engine damage as it is an interference engine.

Evidence:

  • Volkswagen Service Schedule
  • VW STB 2028808

Interval:

Replace timing belt, tensioner, idler rollers, and water pump every 120,000 km or 5 years, whichever comes first.
Intake Manifold

Evidence:

  • Volkswagen SSP 324
  • VW STB 2027501

Symptoms:

Rough idle, vacuum leaks, engine hesitation, fault codes related to intake manifold runner position.

Components:

Intake manifold with variable flaps (plastic linkages prone to failure).

Common Reliability Issues - VOLKSWAGEN BSF

The BSF's primary reliability risk is failure of the plastic intake manifold flaps and linkages, with elevated incidence in vehicles with high mileage. Internal Volkswagen data indicates a significant number of failures occur post-100,000 km, while owner reports frequently cite this as a common repair. Neglecting the timing belt service remains a critical risk, making adherence to the manufacturer's interval essential.

Intake manifold flap failure
Symptoms: Rough idle, engine hesitation, whistling or sucking noise from the engine bay, check engine light with intake manifold position codes.
Cause: Breakage of the plastic linkages or flaps within the intake manifold due to heat cycling and material fatigue.
Fix: Replace the entire intake manifold assembly with the latest revised OEM part per service bulletin 2027501.
Timing belt and tensioner failure
Symptoms: Sudden engine stoppage, loud clattering noise, inability to restart engine.
Cause: Wear and fatigue of the rubber timing belt or failure of the hydraulic tensioner, leading to loss of camshaft timing.
Fix: Replace the entire timing belt kit (belt, tensioner, idlers, water pump) with OEM parts per service manual before the recommended interval.
Ignition coil pack failure
Symptoms: Engine misfire, rough idle, flashing check engine light, reduced power.
Cause: Electrical breakdown of the coil windings or insulation due to heat and age, preventing spark generation.
Fix: Replace the faulty ignition coil pack(s) with OEM-specified units; diagnose using VAG-COM to identify the affected cylinder.
Oil sludge buildup
Symptoms: Low oil pressure warning, engine noise (ticking or knocking), reduced performance, oil leaks.
Cause: Accumulation of sludge due to infrequent oil changes, use of incorrect oil specification, or short-trip driving preventing the engine from reaching optimal operating temperature.
Fix: Perform a thorough engine flush (if safe) and switch to correct VW 502 00/504 00 oil with strict adherence to change intervals. In severe cases, engine disassembly may be required.
Research Basis

Analysis derived from Volkswagen technical bulletins (2005-2010) and aggregated owner repair data. Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about VOLKSWAGEN BSF

Find answers to most commonly asked questions about VOLKSWAGEN BSF.

Research Resources

Comprehensive technical documentation and regulatory references

About EngineCode.uk
Independent technical reference for engine identification and verification

Platform Overview

Independent Technical Reference

EngineCode.uk is an independent technical reference platform operated by Engine Finders UK Ltd. We are not affiliated with VOLKSWAGEN or any other manufacturer. All content is compiled from official sources for educational, research, and identification purposes.

Sourcing Policy

Strict Sourcing Protocol

Only official OEM publications and government portals are cited.

No Unverified Sources

No Wikipedia, forums, blogs, or third-party aggregators are used.

Transparency in Gaps

If a data point is not officially disclosed, it is marked 'Undisclosed'.

Regulatory Stability

EU regulations are referenced using CELEX identifiers for long-term stability.

Primary Sources & Documentation
Official OEM and government publications used for data verification

Primary Sources

VOLKSWAGEN Official Site

Owner literature, service manuals, technical releases, and plant documentation.

EUR-Lex

EU emissions and type-approval regulations (e.g., CELEX:32007R0715, CELEX:32017R1151).

GOV.UK: Vehicle Approval & V5C

UK vehicle approval processes, import rules, and MoT guidance.

DVLA: Engine Changes & MoT

Official guidance on engine swaps and inspection implications.

Vehicle Certification Agency (VCA)

UK type-approval authority for automotive products.

Official Documentation

Regulatory Compliance

Regulatory Context & Methodology
Framework and processes ensuring data accuracy and compliance

Regulatory Context

Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

WLTP and RDE testing procedures for emissions certification.

GOV.UK: Vehicle Approval

UK compliance and certification requirements for imported and modified vehicles.

VCA Certification Portal

Type-approval guidance and documentation.

Methodology

Data Compilation

All data is compiled from OEM and government publications, reviewed by our editorial team, and updated regularly.

Corrections & Submissions

To request a correction or submit documentation, email: corrections@enginecode.uk

Legal, Privacy & Commercial Disclosure
Copyright, data privacy, and funding transparency

Copyright & Legal

Fair Dealing Use

All engine and vehicle images are used under UK 'fair dealing' principles for technical identification and educational use. Rights remain with their respective owners.

Copyright Concerns

For copyright concerns, email: copyrights@enginecode.uk

Data Privacy

GDPR Compliance

EngineCode.uk complies with UK GDPR. We do not collect personal data unless explicitly provided.

Data Requests

For access, correction, or deletion requests, email: gdpr@enginecode.uk

Trademarks

Trademark Notice

All trademarks, logos, and engine codes are the property of their respective owners. Use on this site is strictly for reference and identification.

Commercial Disclosure

No Paid Endorsements

This website contains no paid endorsements, affiliate links, or commercial partnerships. We do not sell parts or services.

Funding Model

Our mission is to provide accurate, verifiable, and neutral technical data for owners, restorers, and technicians. This site is self-funded.

Last Updated: 16 August 2025

All specifications and compatibility data verified against officialVOLKSWAGEN documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

All external links open in new tabs. Please verify current availability of resources.