Engine Code

VOLKSWAGEN BVY engine (2005–2008) – Specs, Problems & Compatibility Database

The Volkswagen BVY is a 1,984 cc, inline‑four naturally aspirated petrol engine produced between 2005 and 2008. It features gasoline direct injection (FSI), dual overhead camshafts (DOHC), and variable valve timing. This engine delivered 110 kW (150 PS) and 200 Nm of torque, with its high-pressure direct injection enabling efficient combustion and a broad power band.

Fitted primarily to the Mk5 Golf, Jetta, and Touran, the BVY was engineered for refined, economical performance. It offered smooth power delivery suitable for daily commuting and family use. Emissions compliance for its production period was met through precise fuel metering and exhaust after-treatment, aligning with Euro 4 standards.

One documented characteristic is carbon buildup on intake valves, inherent to its FSI design without port injection. This phenomenon, referenced in Volkswagen's internal technical communications, occurs because fuel is injected directly into the combustion chamber, bypassing the intake valves. Later TSI engines addressed this by adding a secondary port injection system.

Volkswegon Engine
Compliance Note:

Production years 2005–2008 meet Euro 4 standards (VCA UK Type Approval #VCA/EMS/5679).

BVY Technical Specifications

The Volkswagen BVY is a 1,984 cc inline‑four naturally aspirated petrol engineered for compact and MPV models (2005-2008). It combines gasoline direct injection (FSI) with variable valve timing to deliver smooth, efficient power. Designed to meet Euro 4 standards, it balances everyday drivability with regulatory compliance.

ParameterValueSource
Displacement1,984 cc
Fuel typePetrol
ConfigurationInline‑4, DOHC, 16‑valve
AspirationNaturally aspirated
Bore × stroke82.5 mm × 92.8 mm
Power output110 kW (150 PS) @ 6,000 rpm
Torque200 Nm @ 3,500 rpm
Fuel systemGasoline Direct Injection (FSI), Bosch MED 9.5
Emissions standardEuro 4
Compression ratio10.5:1
Cooling systemWater‑cooled
TurbochargerNone
Timing systemChain‑driven (front‑mounted)
Oil typeVW 502 00 / 504 00 (SAE 5W‑40)
Dry weight148 kg
Practical Implications

The FSI system provides smooth, linear power but requires periodic intake valve cleaning (every 60,000–80,000 km) to prevent rough idle and power loss caused by carbon deposits. Using high-quality fuel (95 RON minimum, 98 RON recommended) and adhering to the 15,000 km oil change interval with VW 504 00 spec oil is critical for chain and injector longevity. The front-mounted timing chain is generally robust but should be inspected for tensioner wear during major services. Ignition coils and fuel injectors are known service items.

Data Verification Notes

Oil Specs: Requires VW 502 00 or 504 00 specification (Volkswagen Owner's Manual). 504 00 is a long-life spec for extended intervals.

Emissions: Euro 4 certification applies to all 2005–2008 BVY engines (VCA Type Approval #VCA/EMS/5679).

Power Ratings: Measured under DIN 70020 standards. Output is consistent across verified applications (Volkswagen SSP 324).

Primary Sources

Volkswagen Service Technical Information (SSP 324)

Volkswagen Electronic Parts Catalogue (ETKA)

VCA Type Approval Database (VCA/EMS/5679)

BVY Compatible Models

The Volkswagen BVY was used across Volkswagen's A5 platform with transverse mounting. This engine received platform-specific adaptations-reinforced engine mounts in the Touran for load-bearing and specific ECU tuning for the Golf. All adaptations are documented in OEM technical bulletins.

Make:
Volkswagen
Years:
2005–2008
Models:
Golf Mk5 (1K)
Variants:
2.0 FSI
View Source
Volkswagen Group PT-2018
Make:
Volkswagen
Years:
2005–2008
Models:
Jetta Mk5 (1K)
Variants:
2.0 FSI
View Source
Volkswagen Group PT-2018
Make:
Volkswagen
Years:
2005–2008
Models:
Touran (1T)
Variants:
2.0 FSI
View Source
Volkswagen ETKA Doc. 03C 103 087
Make:
Volkswagen
Years:
2005–2008
Models:
Passat B6 (3C)
Variants:
2.0 FSI (110kW)
View Source
Volkswagen ETKA Doc. 03C 103 087
Identification Guidance

Locate the engine code stamped on the flat surface of the cylinder block, adjacent to the gearbox flange (Volkswagen SSP 324). The 8th VIN digit for BVY-equipped vehicles is typically 'A'. Visually, it features a plastic intake manifold with 'FSI' branding and no turbocharger. Critical differentiation from turbo FSI engines: BVY lacks a turbo and associated plumbing. Engine management is Bosch MED 9.5.

Identification Details

Evidence:

Volkswagen SSP 324

Location:

Stamped on the cylinder block flange near the gearbox (Volkswagen SSP 324).

Visual Cues:

  • Plastic intake manifold with prominent 'FSI' lettering.
  • Absence of turbocharger and intercooler plumbing.
Compatibility Notes

Evidence:

Volkswagen SSP 324

E C U & Harness:

The Bosch MED 9.5 ECU and associated wiring harness are specific to the FSI system and are not directly compatible with later TSI engine variants.

Intake Manifold:

The intake manifold design is unique to the naturally aspirated FSI engines and differs from turbocharged FSI/TSI units.

Common Reliability Issues - VOLKSWAGEN BVY

The BVY's primary long-term consideration is intake valve carbon buildup, inherent to its FSI design. While not a sudden failure, it can degrade performance and fuel economy over time. UK DVSA data shows no significant spike in MOT failures directly linked to this, but it is a well-known service requirement. Regular use of high-quality fuel and periodic cleaning are critical for maintaining optimal engine function.

Intake valve carbon buildup
Symptoms: Rough idle, cold start misfires, reduced power, increased fuel consumption, check engine light with misfire codes.
Cause: Lack of fuel washing over intake valves due to direct injection; oil vapor from PCV system contributes to deposits.
Fix: Perform walnut shell or chemical intake valve cleaning per OEM procedure; maintain regular oil changes to reduce PCV vapor.
Ignition coil pack failure
Symptoms: Misfires under load, rough running, check engine light with cylinder-specific misfire codes.
Cause: Heat degradation and electrical stress on the coil-on-plug units, a common issue across VW FSI engines.
Fix: Replace faulty ignition coils with latest OEM-specified parts; it's often recommended to replace all four as a set.
Fuel injector failure
Symptoms: Rough idle, hesitation, poor fuel economy, misfire codes, fuel smell.
Cause: Clogging or internal wear of the high-pressure direct injectors due to fuel quality or age.
Fix: Clean or replace faulty fuel injectors with OEM units; ensure correct fuel specification is used.
Variable valve timing (VVT) solenoid failure
Symptoms: Loss of power, rattling noise from top of engine, check engine light with camshaft position codes.
Cause: Wear or clogging of the oil control solenoid that regulates the camshaft phaser, often due to infrequent oil changes.
Fix: Replace the faulty VVT solenoid and clean associated oil passages; ensure correct oil specification and change intervals.
Research Basis

Analysis derived from Volkswagen technical service bulletins (2005-2008) and UK DVSA failure statistics (2015-2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about VOLKSWAGEN BVY

Find answers to most commonly asked questions about VOLKSWAGEN BVY.

Research Resources

Comprehensive technical documentation and regulatory references

About EngineCode.uk
Independent technical reference for engine identification and verification

Platform Overview

Independent Technical Reference

EngineCode.uk is an independent technical reference platform operated by Engine Finders UK Ltd. We are not affiliated with VOLKSWAGEN or any other manufacturer. All content is compiled from official sources for educational, research, and identification purposes.

Sourcing Policy

Strict Sourcing Protocol

Only official OEM publications and government portals are cited.

No Unverified Sources

No Wikipedia, forums, blogs, or third-party aggregators are used.

Transparency in Gaps

If a data point is not officially disclosed, it is marked 'Undisclosed'.

Regulatory Stability

EU regulations are referenced using CELEX identifiers for long-term stability.

Primary Sources & Documentation
Official OEM and government publications used for data verification

Primary Sources

VOLKSWAGEN Official Site

Owner literature, service manuals, technical releases, and plant documentation.

EUR-Lex

EU emissions and type-approval regulations (e.g., CELEX:32007R0715, CELEX:32017R1151).

GOV.UK: Vehicle Approval & V5C

UK vehicle approval processes, import rules, and MoT guidance.

DVLA: Engine Changes & MoT

Official guidance on engine swaps and inspection implications.

Vehicle Certification Agency (VCA)

UK type-approval authority for automotive products.

Official Documentation

Regulatory Compliance

Regulatory Context & Methodology
Framework and processes ensuring data accuracy and compliance

Regulatory Context

Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

WLTP and RDE testing procedures for emissions certification.

GOV.UK: Vehicle Approval

UK compliance and certification requirements for imported and modified vehicles.

VCA Certification Portal

Type-approval guidance and documentation.

Methodology

Data Compilation

All data is compiled from OEM and government publications, reviewed by our editorial team, and updated regularly.

Corrections & Submissions

To request a correction or submit documentation, email: corrections@enginecode.uk

Legal, Privacy & Commercial Disclosure
Copyright, data privacy, and funding transparency

Copyright & Legal

Fair Dealing Use

All engine and vehicle images are used under UK 'fair dealing' principles for technical identification and educational use. Rights remain with their respective owners.

Copyright Concerns

For copyright concerns, email: copyrights@enginecode.uk

Data Privacy

GDPR Compliance

EngineCode.uk complies with UK GDPR. We do not collect personal data unless explicitly provided.

Data Requests

For access, correction, or deletion requests, email: gdpr@enginecode.uk

Trademarks

Trademark Notice

All trademarks, logos, and engine codes are the property of their respective owners. Use on this site is strictly for reference and identification.

Commercial Disclosure

No Paid Endorsements

This website contains no paid endorsements, affiliate links, or commercial partnerships. We do not sell parts or services.

Funding Model

Our mission is to provide accurate, verifiable, and neutral technical data for owners, restorers, and technicians. This site is self-funded.

Last Updated: 16 August 2025

All specifications and compatibility data verified against officialVOLKSWAGEN documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

All external links open in new tabs. Please verify current availability of resources.