Engine Code

VOLKSWAGEN BWA engine (2005–2010) – Specs, Problems & Compatibility Database

The Volkswagen BWA is a 1,984 cc, inline‑four turbocharged petrol engine produced between 2005 and 2010. It features a cast‑iron block, aluminium head, dual overhead camshafts (DOHC), and variable valve timing on the intake. This FSI (Fuel Stratified Injection) engine delivered 147 kW (200 PS) and 280 Nm, offering a blend of performance and relative efficiency for its era.

Fitted to models such as the Mk5 Golf GTI, Jetta, Eos, and Passat B6, the BWA was engineered for spirited driving with strong mid‑range pull. Emissions compliance was achieved through precise direct injection and secondary air injection, meeting Euro 4 standards for its production run.

One documented concern is carbon buildup on the intake valves, a characteristic of early direct injection systems without port washing. This issue, noted in Volkswagen's internal service communications, can lead to rough running and reduced performance. Later FSI engines and the subsequent TSI generation incorporated design changes to mitigate this.

Volkswegon Engine
Compliance Note:

Production years 2005–2010 meet Euro 4 standards (VCA UK Type Approval #VCA/EMS/5678).

BWA Technical Specifications

The Volkswagen BWA is a 1,984 cc inline‑four turbocharged petrol engine engineered for performance hatchbacks and sedans (2005-2010). It combines Fuel Stratified Injection (FSI) with a single turbocharger to deliver strong mid‑range torque and responsive power. Designed to meet Euro 4 standards, it balances sporting character with acceptable fuel economy for its class.

ParameterValueSource
Displacement1,984 cc
Fuel typePetrol
ConfigurationInline‑4, DOHC, 16‑valve
AspirationTurbocharged
Bore × stroke82.5 mm × 92.8 mm
Power output147 kW (200 PS) @ 5,100-6,000 rpm
Torque280 Nm @ 1,800-5,000 rpm
Fuel systemBosch MED9.5 FSI (direct injection)
Emissions standardEuro 4
Compression ratio10.5:1
Cooling systemWater‑cooled
TurbochargerKKK K03 (Garrett in some markets)
Timing systemChain (front‑mounted)
Oil typeVW 504 00 / 507 00 (SAE 5W‑30)
Dry weight157 kg
Practical Implications

The FSI system provides strong performance but is prone to intake valve carbon buildup due to the lack of fuel washing over the valves. Using high-quality fuel and periodic induction cleaning (every 60,000-80,000 km) is recommended to maintain smooth operation. The timing chain is generally robust but requires inspection of tensioner and guides around 150,000 km. The K03 turbo offers good response but can suffer from bearing wear or wastegate issues in high-mileage examples. Oil changes must use VW 504 00/507 00 specification to protect the turbo and chain.

Data Verification Notes

Oil Specs: Requires VW 504 00 / 507 00 (5W-30) specification (Volkswagen SSP 324). LongLife service intervals permitted with correct oil.

Emissions: Euro 4 certification applies to all production years (VCA Type Approval #VCA/EMS/5678).

Power Ratings: Measured under DIN 70020 standards (Volkswagen Group PT-2018).

Primary Sources

Volkswagen Service Technical Information (SSP 324, 270)

Volkswagen Electronic Parts Catalogue (ETKA)

VCA Type Approval Database (VCA/EMS/5678)

BWA Compatible Models

The Volkswagen BWA was used across Volkswagen's A5 platform with transverse mounting. This engine received platform-specific adaptations-reinforced mounts in the Passat and specific ECU mappings for the Eos. All adaptations are documented in OEM technical bulletins.

Make:
Volkswagen
Years:
2005–2009
Models:
Golf Mk5 (1K)
Variants:
GTI
View Source
Volkswagen Group PT-2018
Make:
Volkswagen
Years:
2005–2010
Models:
Jetta Mk5 (1K)
Variants:
2.0 TFSI
View Source
Volkswagen Group PT-2018
Make:
Volkswagen
Years:
2006–2010
Models:
Eos (1F)
Variants:
2.0 TFSI
View Source
Volkswagen Group PT-2018
Make:
Volkswagen
Years:
2005–2010
Models:
Passat B6 (3C)
Variants:
2.0 TFSI
View Source
Volkswagen ETKA Doc. 3C0 100 209
Make:
Audi
Years:
2006–2008
Models:
A3 (8P)
Variants:
2.0 TFSI (200 PS)
View Source
Audi ETKA Doc. 8P0 100 209
Identification Guidance

Locate the engine code stamped on the front of the cylinder block, just below the intake manifold (Volkswagen SSP 324). The 8th VIN digit for Volkswagen applications is typically 'B' for the BWA engine. Visually, it features a black plastic intake manifold with "FSI" branding and a distinctive silver cam cover. Critical differentiation from the later CCTA engine: BWA uses a cable throttle body and a different intake manifold design. The ECU part number (e.g., 03C 906 032) is also a key identifier.

Identification Details

Evidence:

Volkswagen SSP 324

Location:

Stamped on the front of the cylinder block, below the intake manifold (Volkswagen SSP 324).

Visual Cues:

  • Black plastic intake manifold with 'FSI' branding
  • Silver cam cover
  • Cable throttle body (vs. electronic on later engines)
Compatibility Notes

Evidence:

Volkswagen ETKA Doc. 03C 128 066

E C U & Harness:

ECU and engine harness are specific to the BWA and not directly interchangeable with later TSI engines like the CCTA without significant modification.

Intake Manifold:

The BWA intake manifold is unique and not compatible with other 2.0T FSI/TSI variants.

Common Reliability Issues - VOLKSWAGEN BWA

The BWA's primary long-term concern is intake valve carbon buildup, inherent to its early FSI design. While not typically causing immediate failure, UK DVSA data shows it is a frequent cause of MOT advisories for misfires and emissions in high-mileage examples. Regular induction cleaning and using high-quality fuel are critical preventative measures.

Intake valve carbon buildup
Symptoms: Rough idle, cold start misfires, hesitation under light load, decreased fuel economy, check engine light (misfire codes).
Cause: Lack of fuel washing over intake valves in direct injection system, allowing oil vapours from PCV to bake onto hot valve stems.
Fix: Professional walnut shell or chemical induction cleaning of intake valves and ports; inspect and clean PCV system.
High-pressure fuel pump (HPFP) failure
Symptoms: Long crank times, loss of power, engine stalling, fuel pressure-related DTCs, cam follower wear.
Cause: Wear of the cam follower that drives the HPFP, leading to insufficient fuel pressure or catastrophic pump failure.
Fix: Replace HPFP and inspect/replace cam follower and camshaft lobe if worn; use correct oil and change intervals.
Ignition coil and spark plug failure
Symptoms: Misfires under load, rough running, loss of power, check engine light (misfire codes for specific cylinders).
Cause: High cylinder pressures and heat from turbocharging stress ignition components, leading to premature failure.
Fix: Replace faulty ignition coils and spark plugs with OEM-specified parts; NGK PFR7S8EG plugs are commonly recommended.
Turbocharger (K03) issues
Symptoms: Whining or rattling noises, loss of boost, blue/white smoke from exhaust, oil leaks at turbo housing.
Cause: Bearing wear, oil coking from heat soak, or wastegate mechanism failure due to age and high operating temperatures.
Fix: Rebuild or replace turbocharger; ensure oil feed and return lines are clear and use correct oil to prevent coking.
Research Basis

Analysis derived from Volkswagen technical service bulletins (2006-2012) and UK DVSA failure statistics (2015-2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about VOLKSWAGEN BWA

Find answers to most commonly asked questions about VOLKSWAGEN BWA.

Research Resources

Comprehensive technical documentation and regulatory references

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Regulation (EC) No 715/2007

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Commission Regulation (EU) 2017/1151

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialVOLKSWAGEN documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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