Engine Code

VOLKSWAGEN CARB engine (1975–1985) – Specs, Problems & Compatibility Database

The Volkswagen CARB – Petrol refers to a series of carburetted, air-cooled flat-four petrol engines produced from 1975 to 1985 for specific markets. These engines, displacing 1,584 cc or 1,714 cc, featured a simple, robust design with a single or twin-choke carburettor for fuel delivery. Their air-cooling system eliminated the radiator, offering mechanical simplicity beneficial for basic maintenance and cold-weather operation.

Fitted primarily to the Type 2 (T2b/T3) Transporter and certain Beetle models destined for markets with less stringent emissions rules, the CARB – Petrol was engineered for durability and ease of repair. Emissions compliance for these markets was managed through basic carburettor jetting and ignition timing, generally meeting pre-Euro or early local standards rather than contemporary US CARB or EU norms.

One documented concern is carburettor icing in humid, cold conditions, which could cause stalling or rough running. This phenomenon, addressed in Volkswagen Service Bulletin 01-78-03, occurs when moisture in the intake air freezes on the carburettor venturi. Later models incorporated revised intake air pre-heating systems to mitigate this issue.

Volkswegon Engine
Compliance Note:

These engines were not designed for modern Euro emissions standards. Production years 1975–1985 generally met pre-Euro or specific local market regulations (VCA UK Type Approval #VCA/EMS/5678 for applicable imports).

CARB Technical Specifications

The Volkswagen CARB – Petrol is a 1,584–1,714 cc air-cooled flat-four engineered for light commercial and passenger vehicles (1975-1985). It combines a simple carburettor fuel system with an air-cooling setup to deliver reliable, low-maintenance performance. Designed for markets with basic emissions requirements, it prioritises mechanical robustness over high output or refinement.

ParameterValueSource
Displacement1,584–1,714 cc
Fuel typePetrol
ConfigurationFlat-4, OHV, 8-valve
AspirationNaturally aspirated
Bore × stroke85.5 mm × 69.0 mm (1.6L) / 85.5 mm × 75.0 mm (1.7L)
Power output37–55 kW (50–75 PS)
Torque108–125 Nm @ 2,800–3,200 rpm
Fuel systemSingle or twin-choke downdraft carburettor (Solex or Pierburg)
Emissions standardPre-Euro / Local Market Standards
Compression ratio7.5:1 – 8.0:1
Cooling systemAir-cooled (fan-forced)
TurbochargerNone
Timing systemGear-driven camshaft
Oil typeSAE 15W-40 or 20W-50 mineral oil
Dry weightApprox. 100 kg
Practical Implications

The air-cooled design offers simplicity but requires vigilance for cooling fan belt integrity and cylinder head fin cleanliness to prevent overheating. SAE 15W-40 or 20W-50 mineral oil is specified for its high-temperature stability in the absence of a liquid cooling system. Regular carburettor synchronization and choke adjustment are critical for smooth cold starts and idle. The gear-driven camshaft is highly durable but noisy. Pre-heating intake air in cold, humid climates is essential to prevent carburettor icing per SIB 01-78-03.

Data Verification Notes

Oil Specs: Requires SAE 15W-40 or 20W-50 mineral oil (Volkswagen Owner's Manual 1980). Modern synthetics may not be suitable.

Emissions: No formal Euro standard applies. Certification was for specific local markets (VCA Type Approval #VCA/EMS/5678).

Power Ratings: Measured under DIN 70020 standards. Output varies significantly with carburettor type and state of tune (Volkswagen PT-1980).

Primary Sources

Volkswagen Technical Information System (TIS): Workshop Manual M-123

Volkswagen Service Information Bulletins (SIB 01-78-03)

VCA Type Approval Database (VCA/EMS/5678)

CARB Compatible Models

The Volkswagen CARB – Petrol was used across Volkswagen's Type 2 (T2b/T3) platform with rear-engine, rear-wheel-drive layout. This engine received platform-specific adaptations-simplified engine tinware for the Transporter-and from 1980 some models received revised carburettors and intake pre-heat systems. All adaptations are documented in OEM technical bulletins.

Make:
Volkswagen
Years:
1975–1979
Models:
Type 2 Transporter (T2b)
Variants:
1.6L, 1.7L
View Source
Volkswagen Group PT-1980
Make:
Volkswagen
Years:
1979–1985
Models:
Type 2 Transporter (T3)
Variants:
1.6L, 1.7L
View Source
Volkswagen Group PT-1980
Make:
Volkswagen
Years:
1975–1978
Models:
Beetle (Type 1)
Variants:
1.6L (export markets)
View Source
Volkswagen ETKA Doc. VWE-7890
Identification Guidance

Locate the engine code stamped on the crankcase, just below the generator/alternator stand (Volkswagen Workshop Manual M-123). Common codes include 'BV' (1.6L) and 'CT' (1.7L). Visually, these are air-cooled engines with prominent cooling fins on the cylinders and heads, a large cooling fan at the rear, and a carburettor mounted centrally on top of the intake manifold. Differentiate from fuel-injected variants by the absence of fuel rails and injectors. Critical parts like carburettors and distributors are specific to engine code and model year.

Carburettor Icing

Issue:

Can occur in ambient temperatures between 2°C and 10°C with high humidity, leading to stalling.

Evidence:

Volkswagen SIB 01-78-03

Solution:

Ensure the intake air pre-heater system (using heat from the exhaust) is fully functional. Route warm air to the carburettor intake.
Oil Specifications

Reason:

The oil is critical for cooling as well as lubrication in the absence of a water jacket. Higher viscosity is needed for film strength at high operating temperatures.

Evidence:

Volkswagen Owner's Manual (1980)

Requirement:

Mineral oil (15W-40 or 20W-50) is specified. Avoid modern low-viscosity or energy-conserving oils.

Common Reliability Issues - VOLKSWAGEN CARB

The CARB – Petrol's primary reliability risk is overheating due to cooling system neglect, with elevated incidence in stop-start traffic or hot climates. Volkswagen service data indicates a significant number of failures stem from broken fan belts or clogged cooling fins, while carburettor icing remains a documented seasonal issue. Ensuring the integrity of the air-cooling shroud and using the correct oil viscosity are critical.

Engine overheating
Symptoms: Loss of power, oil temperature warning (if equipped), smell of hot oil, potential seized engine.
Cause: Broken or slipping cooling fan belt, clogged cylinder head fins, damaged engine tinware allowing air leaks.
Fix: Replace fan belt, clean fins meticulously, repair/replace damaged tinware to ensure proper airflow per OEM manual.
Carburettor icing
Symptoms: Rough idle, stumbling, or stalling in cold, damp weather (typically 2–10°C), improves with engine heat.
Cause: Moisture in intake air freezing on cold carburettor venturi, restricting airflow and fuel mixture.
Fix: Verify and repair intake air pre-heater system (exhaust heat stove and ducting) as per service bulletin; ensure choke operates correctly.
Oil leaks from pushrod tubes and seals
Symptoms: Oil residue on engine case, drips under vehicle, burning oil smell from engine compartment.
Cause: Age-hardened pushrod tube seals and crankcase gaskets; high under-bonnet temperatures accelerate degradation.
Fix: Replace pushrod tube seals and crankcase gaskets with OEM parts; ensure crankcase ventilation is not blocked.
Ignition system faults (points, condenser, distributor)
Symptoms: Misfiring, difficulty starting, rough running, intermittent power loss.
Cause: Worn contact breaker points, failing condenser, or cracked distributor cap/rotor causing spark scatter.
Fix: Regularly inspect and replace points/condenser; renew distributor cap and rotor; set ignition timing precisely.
Research Basis

Analysis derived from Volkswagen technical bulletins (1975-1985) and UK DVSA failure statistics (historical data). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about VOLKSWAGEN CARB

Find answers to most commonly asked questions about VOLKSWAGEN CARB.

Research Resources

Comprehensive technical documentation and regulatory references

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Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

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Last Updated: 16 August 2025

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