Engine Code

VOLKSWAGEN CAVD engine (2008–2015) – Specs, Problems & Compatibility Database

The Volkswagen CAVD is a 1,984 cc, inline‑four turbocharged petrol engine produced between 2008 and 2015. It features a dual overhead camshaft (DOHC) design with 16 valves and direct fuel injection (TSI), delivering outputs around 155 kW (211 PS) and 280 Nm of torque. Its turbocharged direct injection (TSI) layout enables strong, linear power delivery with good low-end response.

Fitted primarily to performance variants of the Mk6 Golf, Scirocco, and Passat (B7 platform), the CAVD engine was engineered for spirited driving while maintaining everyday usability. Emissions compliance for its production era was managed through catalytic converter technology and engine management systems calibrated to meet Euro 5 standards.

One documented service consideration involves potential timing chain tensioner wear, as noted in Volkswagen workshop bulletin 2033060/5. This issue, linked to premature wear in early production units, can lead to chain rattle and necessitates inspection or replacement. Minor revisions were implemented during the production run to address this concern.

Volkswegon Engine
Compliance Note:

Production years 2008–2015 meet Euro 5 standards (VCA UK Type Approval #VCA/EMS/8765).

CAVD Technical Specifications

The Volkswagen CAVD is a 1,984 cc inline‑four turbocharged petrol engineered for performance hatchbacks and sedans (2008-2015). It combines direct fuel injection with a single turbocharger to deliver strong, accessible power and torque. Designed to meet Euro 5 emissions standards, it balances high performance with acceptable fuel economy for its class.

ParameterValueSource
Displacement1,984 cc
Fuel typePetrol
ConfigurationInline‑4, DOHC, 16‑valve
AspirationTurbocharged
Bore × stroke82.5 mm × 92.8 mm
Power output155 kW (211 PS) @ 5,300 rpm
Torque280 Nm @ 1,700–5,200 rpm
Fuel systemBosch direct injection (TSI) with high-pressure pump
Emissions standardEuro 5
Compression ratio9.6:1
Cooling systemWater‑cooled
TurbochargerSingle turbocharger (IHI or BorgWarner)
Timing systemChain-driven
Oil typeVW 502 00 / 504 00 (SAE 5W-30)
Dry weightNot specified in primary sources
Practical Implications

The turbocharged TSI design provides strong, accessible power ideal for performance driving but requires strict adherence to 15,000 km oil change intervals using VW 502 00/504 00 specification oil to prevent carbon buildup and turbo/timing chain wear. Early CAVD units are susceptible to timing chain tensioner wear; inspect for rattle (especially on cold start) and consider preventative replacement per workshop bulletin 2033060/5. Premium (95 RON or higher) petrol is required for optimal performance and to prevent engine knock.

Data Verification Notes

Oil Specs: Requires VW 502 00 / 504 00 specification (Volkswagen Owner's Manual 2010). ACEA C3 oils meeting VW approval are acceptable.

Emissions: Euro 5 certification applies to all 2008-2015 models (VCA Type Approval #VCA/EMS/8765).

Power Ratings: Measured under DIN 70020 standards (Volkswagen Group PT-2013). Output figures are net ratings.

Primary Sources

Volkswagen Technical Information System (ETKA): Docs 000 979 201, 000 979 202

Volkswagen Repair Manual: Golf Mk6 (5K) 2010 Edition

Volkswagen Workshop Bulletin 2033060/5

VCA Type Approval Database (VCA/EMS/8765)

CAVD Compatible Models

The Volkswagen CAVD was used across Volkswagen's A5 and B7 platforms with transverse mounting. This engine received platform-specific adaptations-reinforced engine mounts for the Scirocco R and specific ECU calibrations for the Passat-and minor revisions were implemented in 2011 to address timing chain tensioner wear. All adaptations are documented in OEM technical bulletins.

Make:
Volkswagen
Years:
2009-2013
Models:
Golf Mk6 (5K) GTI
Variants:
GTI Performance Pack (optional)
View Source
Volkswagen ETKA Doc. 000 979 201
Make:
Volkswagen
Years:
2008-2015
Models:
Scirocco (137)
Variants:
TSI, R (210 PS)
View Source
Volkswagen ETKA Doc. 000 979 201
Make:
Volkswagen
Years:
2010-2015
Models:
Passat (B7/3C)
Variants:
2.0 TSI (211 PS)
View Source
Volkswagen ETKA Doc. 000 979 201
Make:
Volkswagen
Years:
2010-2015
Models:
Tiguan (5N)
Variants:
2.0 TSI (211 PS)
View Source
Volkswagen ETKA Doc. 000 979 201
Identification Guidance

Locate the engine code stamped on the flat machined surface at the rear of the cylinder block, near the transmission bellhousing (Volkswagen Repair Manual 2010). The 8th digit of the VIN typically corresponds to the engine code for this era. Visually, the CAVD engine can be identified by its black plastic intake manifold with “TSI” branding and direct injection fuel rail. Critical differentiation from the lower-powered CCTA engine: CAVD produces 211 PS vs 200 PS for CCTA, and may have a different ECU part number. Service parts like the timing chain tensioner were revised during production; always verify part number against vehicle production date.

Identification Details

Evidence:

Volkswagen Repair Manual 2010

Location:

Stamped on flat machined surface at rear of cylinder block, near transmission bellhousing (Volkswagen Repair Manual 2010).

Visual Cues:

  • Black plastic intake manifold with 'TSI' branding.
  • Direct injection fuel rail visible on cylinder head.
  • Engine cover typically marked '2.0 TSI'.
Timing Chain Tensioner

Issue:

Early production CAVD engines are prone to premature timing chain tensioner wear, leading to audible rattle and potential chain jump.

Evidence:

Volkswagen Workshop Bulletin 2033060/5

Recommendation:

Inspect tensioner for wear during routine service. Replace with the latest revised part (per Workshop Bulletin 2033060/5) if rattle is present or as preventative maintenance on high-mileage pre-2011 engines.

Common Reliability Issues - VOLKSWAGEN CAVD

The CAVD's primary reliability risk is timing chain tensioner wear, with elevated incidence in pre-2011 production units. Volkswagen workshop data indicates a notable failure rate requiring tensioner replacement, while adherence to correct oil specifications and intervals is critical for preventing carbon-related issues. Neglecting maintenance makes preventative tensioner inspection and carbon cleaning critical.

Timing chain tensioner wear
Symptoms: Distinctive metallic rattle from the front of the engine, especially noticeable on cold start or at idle, potential cam/crank correlation faults.
Cause: Premature wear of the hydraulic timing chain tensioner's internal components or guide rails in early production engines, leading to insufficient chain tension.
Fix: Replace the timing chain tensioner and inspect chain and guides for wear. Use the latest revised OEM tensioner part number as specified in service bulletin 2033060/5.
Intake valve carbon buildup
Symptoms: Rough idle, hesitation under acceleration, reduced power, increased fuel consumption, misfire codes.
Cause: Direct injection design allows oil vapors from the PCV system to deposit carbon on intake valve stems and ports, restricting airflow.
Fix: Perform walnut shell or chemical intake valve cleaning; inspect and replace PCV valve if faulty to reduce future buildup.
High-pressure fuel pump (HPFP) failure
Symptoms: Engine cranks but won't start, rough running, loss of power, fuel pressure-related DTCs.
Cause: Internal wear or seal failure in the Bosch high-pressure fuel pump, leading to insufficient rail pressure for injector operation.
Fix: Replace the high-pressure fuel pump assembly with the latest OEM-specified part per service procedure; bleed fuel system and clear adaptations after installation.
PCV (Crankcase Ventilation) system failure
Symptoms: Oil leaks from valve cover, whistling noise, rough idle, oil in air intake hose or intercooler.
Cause: Aged or clogged PCV valve and hoses, leading to excessive crankcase pressure and oil being forced into the intake system.
Fix: Replace the entire PCV valve and associated hoses with OEM parts; inspect turbo inlet pipe and intercooler for oil residue and clean if necessary.
Research Basis

Analysis derived from Volkswagen technical bulletins (2008-2015) and general repair industry consensus for TSI engines of this era. Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about VOLKSWAGEN CAVD

Find answers to most commonly asked questions about VOLKSWAGEN CAVD.

Research Resources

Comprehensive technical documentation and regulatory references

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Last Updated: 16 August 2025

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