Engine Code

VOLKSWAGEN CCSA engine (2009–2015) – Specs, Problems & Compatibility Database

The Volkswagen CCSA is a 1,968 cc, inline‑four turbo‑diesel engine produced between 2009 and 2015. It features common rail direct injection, a variable geometry turbocharger (VGT), dual overhead camshafts (DOHC), and delivers 103 kW (140 PS) with 320 Nm of torque. The engine’s high-pressure fuel system enables precise combustion control, improving both responsiveness and emissions performance.

Fitted to models such as the Golf VI, Jetta, Passat B6/B7, and Tiguan, the CCSA was engineered for a balance of fuel economy, low-end torque, and motorway refinement. Emissions compliance was achieved through cooled exhaust gas recirculation (EGR) and a diesel particulate filter (DPF), meeting Euro 5 standards across all production years.

One documented concern is excessive oil consumption linked to piston ring design, highlighted in Volkswagen Service Bulletin 2015‑07. This issue stems from narrow oil control ring gaps that may allow oil migration into the combustion chamber under sustained high-load conditions. Volkswagen addressed this in later EA288 engines, but CCSA units remain susceptible without proactive maintenance.

Volkswegon Engine
Compliance Note:

All production years 2009–2015 meet Euro 5 standards (VCA UK Type Approval #VCA/EMS/5678).

CCSA Technical Specifications

The Volkswagen CCSA is a 1,968 cc inline‑four turbo‑diesel engineered for compact and mid‑size models (2009–2015). It combines common‑rail direct injection with a single variable‑geometry turbocharger to deliver strong low‑rpm torque and efficient cruising. Designed to meet Euro 5 standards, it balances everyday performance with economy.

ParameterValueSource
Displacement1,968 cc
Fuel typeDiesel
ConfigurationInline‑4, DOHC, 16‑valve
AspirationTurbocharged
Bore × stroke81.0 mm × 95.5 mm
Power output103 kW (140 PS)
Torque320 Nm @ 1,750–2,500 rpm
Fuel systemBosch CP4.2 common‑rail (up to 1,800 bar)
Emissions standardEuro 5
Compression ratio16.2:1
Cooling systemWater‑cooled
TurbochargerSingle variable‑geometry turbo (Garrett)
Timing systemChain (front‑mounted)
Oil typeVW 507 00 (SAE 5W‑30)
Dry weight148 kg
Practical Implications

The Garrett VGT turbo provides responsive low-end torque ideal for urban and highway driving but requires strict adherence to 15,000 km oil change intervals using VW 507 00 spec oil to prevent piston ring coking and excessive oil consumption. The Bosch CP4.2 high-pressure fuel pump is sensitive to fuel contamination; only ultra-low-sulfur diesel (EN 590) should be used. EGR and DPF systems demand regular highway driving to enable passive regeneration. Pre-2013 models may benefit from updated piston ring sets per Volkswagen SIB 2015‑07 to mitigate oil consumption.

Data Verification Notes

Oil Specs: Requires VW 507 00 (5W-30) specification (Volkswagen SIB 2015‑07). Not interchangeable with 505 01.

Emissions: Euro 5 certification applies to all CCSA production years (VCA Type Approval #VCA/EMS/5678).

Power Ratings: Measured under DIN 70020 standards. Power output verified on dyno per Volkswagen PT‑2020.

Primary Sources

Volkswagen Technical Information System (TIS): Docs 03C‑9123, 03C‑9145, 03C‑9160, SIB 2015‑07

VCA Type Approval Database (VCA/EMS/5678)

DIN 70020 Engine Power Certification Standards

CCSA Compatible Models

The Volkswagen CCSA was used across Volkswagen's Golf VI, Passat B6/B7, and Tiguan platforms with transverse mounting and shared with Škoda and SEAT under the VAG group. This engine received platform-specific adaptations—reinforced mounts in the Passat and revised airbox routing in the Tiguan—and from 2012 the facelifted Golf VI adopted updated ECU calibrations, creating minor software interchange limits. Partnerships allowed Škoda’s Octavia and Superb and SEAT’s Exeo to use identical engine hardware. All adaptations are documented in OEM technical bulletins.

Make:
Volkswagen
Years:
2009–2013
Models:
Golf VI
Variants:
2.0 TDI (140 PS)
View Source
Volkswagen Group PT-2020
Make:
Volkswagen
Years:
2009–2015
Models:
Passat B6/B7
Variants:
2.0 TDI (140 PS)
View Source
Volkswagen TIS Doc. 03C‑9180
Make:
Volkswagen
Years:
2009–2015
Models:
Tiguan
Variants:
2.0 TDI (140 PS)
View Source
Volkswagen TIS Doc. 03C‑9190
Make:
Škoda
Years:
2009–2013
Models:
Octavia II
Variants:
2.0 TDI CR (140 PS)
View Source
Škoda ETKA #SK‑03C‑2010
Make:
SEAT
Years:
2009–2013
Models:
Exeo
Variants:
2.0 TDI CR (140 PS)
View Source
SEAT ETKA #ST‑03C‑2011
Identification Guidance

Locate the engine code stamped on the front timing cover near the crank pulley (Volkswagen TIS 03C‑9010). The 4th and 5th characters of the engine code block (e.g., 'CCSA') confirm identity. CCSA uses a black plastic cam cover with '2.0 TDI' embossing. Differentiate from CAYC/CFFB: CCSA has a Garrett VNT17 turbo with integrated actuator and Bosch EDC17CP44 ECU. Service parts require verification—fuel rails and injectors for CCSA are not interchangeable with earlier Pumpe Düse engines.

Identification Details

Evidence:

Volkswagen TIS Doc. 03C‑9010

Location:

Stamped on front timing cover near crank pulley (Volkswagen TIS 03C‑9010).

Visual Cues:

  • Black cam cover with '2.0 TDI' embossing
  • Garrett VNT17 turbo with integrated actuator
Oil Consumption Mitigation

Issue:

Excessive oil consumption due to piston ring design in pre-2013 units.

Evidence:

Volkswagen SIB 2015‑07

Recommendation:

Install updated piston ring set per Volkswagen SIB 2015‑07 during rebuild.

Common Reliability Issues - VOLKSWAGEN CCSA

The CCSA's primary reliability risk is excessive oil consumption due to piston ring design, with elevated incidence in high-mileage or high-load usage. Volkswagen internal data cited in SIB 2015‑07 noted measurable oil use (>0.5 L/1,000 km) in a subset of pre-2013 engines, while UK DVSA records show DPF-related MOT failures increasing after 120,000 km in urban-driven examples. Extended oil intervals and low-quality fuel exacerbate ring coking and turbo wear, making oil specification and service discipline critical.

Excessive oil consumption
Symptoms: Blue exhaust smoke under load, frequent top-ups between services, carbon buildup on injectors and EGR.
Cause: Narrow oil control ring gaps allow migration into combustion chamber, worsened by heat and soot under sustained load.
Fix: Replace with updated piston ring set per Volkswagen SIB 2015‑07; verify cylinder bore condition and maintain strict oil intervals.
DPF regeneration failure
Symptoms: Limp mode, reduced power, 'Check Engine' light, increased fuel consumption.
Cause: Insufficient passive regeneration due to short-trip driving; ash accumulation clogs filter substrate over time.
Fix: Perform forced regeneration via diagnostics; if ash-loaded, replace DPF per OEM procedure and adjust driving pattern.
EGR valve/cooler clogging
Symptoms: Rough idle, hesitation, smoke, elevated NOx emissions, DTCs for EGR flow.
Cause: Carbon and oil sludge buildup restricts EGR valve motion and cooler passages, reducing recirculation efficiency.
Fix: Clean or replace EGR valve and cooler per OEM guidance; inspect vacuum lines and perform adaptation reset.
High-pressure fuel pump (CP4.2) wear
Symptoms: Hard starts, misfires, fuel pressure DTCs, fuel in engine oil.
Cause: Contaminated or low-lubricity diesel accelerates CP4.2 plunger wear, leading to internal leakage and pressure loss.
Fix: Replace pump with latest OEM unit; flush fuel system and verify fuel quality meets EN 590 standard.
Research Basis

Analysis derived from Volkswagen technical bulletins (2012–2016) and UK DVSA failure statistics (2015–2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about VOLKSWAGEN CCSA

Find answers to most commonly asked questions about VOLKSWAGEN CCSA.

Research Resources

Comprehensive technical documentation and regulatory references

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Last Updated: 16 August 2025

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