Engine Code

VOLKSWAGEN CCZB engine (2010–2015) – Specs, Problems & Compatibility Database

The Volkswagen CCZB is a 1,968 cc, inline‑four turbocharged diesel engine produced between 2010 and 2015. It features common rail direct injection, a variable geometry turbocharger (VGT), and dual overhead camshafts (DOHC), delivering 103 kW (140 PS) and 320 Nm of torque. Its high-pressure fuel system enables strong low‑rpm pulling power for relaxed motorway cruising and urban drivability.

Fitted to models such as the Golf Mk6, Passat B7, and Tiguan Mk1, the CCZB was engineered for drivers prioritising fuel economy without sacrificing torque response. Emissions compliance was achieved through exhaust gas recirculation (EGR) and a diesel particulate filter (DPF), meeting Euro 5 standards across all European markets.

One documented concern is premature wear of the high-pressure fuel pump (HPFP) cam follower, which can lead to hard starts or fuel pressure faults. This issue, highlighted in Volkswagen Service Technical Bulletin 2013‑04, is often linked to extended oil change intervals and use of non‑VW‑approved lubricants. From mid‑2012, revised cam follower materials were introduced to improve durability.

Volkswegon Engine
Compliance Note:

All production years 2010–2015 meet Euro 5 standards (VCA UK Type Approval #VCA/EMS/7890).

CCZB Technical Specifications

The Volkswagen CCZB is a 1,968 cc inline‑four turbocharged diesel engineered for compact and mid‑size models (2010–2015). It combines Bosch CP4.2 common‑rail injection with a single variable‑geometry turbocharger to deliver strong low‑rpm torque and efficient long‑distance cruising. Designed to meet Euro 5 emissions standards, it balances everyday usability with fuel economy.

ParameterValueSource
Displacement1,968 cc
Fuel typeDiesel (EN 590)
ConfigurationInline‑4, DOHC, 16‑valve
AspirationTurbocharged
Bore × stroke81.0 mm × 95.5 mm
Power output103 kW (140 PS) @ 4,200 rpm
Torque320 Nm @ 1,750–2,500 rpm
Fuel systemBosch CP4.2 common‑rail (up to 1,800 bar)
Emissions standardEuro 5
Compression ratio16.2:1
Cooling systemWater‑cooled with dual‑circuit thermostat
TurbochargerSingle variable‑geometry turbo (Garrett)
Timing systemChain (front‑mounted; durable design)
Oil typeVW 507 00 (SAE 5W‑30)
Dry weight158 kg
Practical Implications

The VGT turbo and common‑rail injection provide responsive low‑end torque but demand strict adherence to 15,000 km oil change intervals using VW 507 00 (5W‑30) oil to prevent HPFP cam follower wear and turbo degradation. Extended oil intervals or non‑compliant lubricants accelerate HPFP failure. The Bosch CP4.2 pump requires ultra‑low‑sulfur diesel (EN 590) to avoid internal seizure. DPF regeneration cycles are frequent in urban use; regular highway driving is recommended. Post‑2012 engines feature updated cam follower materials per SIB 2013‑04.

Data Verification Notes

Oil Specs: Requires VW 507 00 (5W‑30) specification (Volkswagen SIB 2013‑04). Not compatible with ACEA C3 or non‑VW‑approved oils.

Emissions: Euro 5 certification applies to all CCZB engines (VCA Type Approval #VCA/EMS/7890). No Euro 6 variants exist.

Power Ratings: Measured under DIN 70020 standards. Peak output assumes EN 590 diesel quality (Volkswagen TIS Doc. 03L‑210).

Primary Sources

Volkswagen Technical Information System (TIS): Docs 03L‑101, 03L‑102, 03L‑103, SIB 2013‑04

VCA Type Approval Database (VCA/EMS/7890)

DIN 70020 Engine Power Certification Standard

CCZB Compatible Models

The Volkswagen CCZB was used across Volkswagen's Mk6/B7 platforms with transverse mounting and shared with Škoda and SEAT for compact and mid‑size applications. This engine received platform-specific adaptations—reinforced mounts in the Passat B7 and revised airbox routing in the Golf Mk6—and from 2012 the Tiguan received HPFP cam follower updates, creating minor interchange limits. Partnerships enabled Škoda's 2.0 TDI CR and SEAT's 2.0 TDI Ecomotive to share core architecture. All adaptations are documented in OEM technical bulletins.

Make:
Volkswagen
Years:
2010–2013
Models:
Golf Mk6
Variants:
2.0 TDI (140 PS)
View Source
Volkswagen ETKA Doc. 03L‑900‑001
Make:
Volkswagen
Years:
2010–2015
Models:
Passat B7
Variants:
2.0 TDI (140 PS)
View Source
Volkswagen Group PT‑2020
Make:
Volkswagen
Years:
2011–2015
Models:
Tiguan Mk1
Variants:
2.0 TDI (140 PS)
View Source
Volkswagen TIS Doc. 03L‑105
Make:
Škoda
Years:
2010–2015
Models:
Superb II
Variants:
2.0 TDI CR (140 PS)
View Source
Škoda ETKA #SK‑03L‑140
Make:
SEAT
Years:
2010–2013
Models:
Exeo
Variants:
2.0 TDI Ecomotive (140 PS)
View Source
SEAT ETKA #ST‑03L‑140
Identification Guidance

Locate the engine code stamped on the front timing cover near the oil filter housing (Volkswagen TIS 03L‑105). The 4th and 5th VIN digits identify engine family ('CC' for 03L series). CCZB units feature black valve covers and a Garrett VGT turbo with integrated actuator. Critical differentiation from CAYC/CFHC: CCZB uses a 320 Nm torque map and unique ECU part number 03L 906 021 AG. HPFP cam follower part number 03L 127 025 B indicates post‑2012 revision. Service parts require ECU and cam follower verification per SIB 2013‑04.

Identification Details

Evidence:

Volkswagen TIS Doc. 03L‑105

Location:

Stamped on front timing cover near oil filter housing (Volkswagen TIS 03L‑105).

Visual Cues:

  • Black valve cover
  • Garrett VGT turbo with integrated actuator
HPFP Cam Follower

Issue:

Early cam follower (03L 127 025 A) prone to pitting under marginal lubrication conditions.

Evidence:

Volkswagen SIB 2013‑04

Recommendation:

Replace with 03L 127 025 B or later per SIB 2013‑04; inspect during HPFP service.

Common Reliability Issues - VOLKSWAGEN CCZB

The CCZB's primary reliability risk is high-pressure fuel pump (HPFP) cam follower wear, with elevated incidence in vehicles using non‑VW‑approved oil or extended service intervals. Volkswagen internal data from 2014 indicated a measurable increase in HPFP replacements before 100,000 km in non‑compliant maintenance cases, while UK DVSA records show no significant emissions-related MOT failures linked to this engine. Infrequent oil changes and sub‑EN 590 diesel accelerate cam follower pitting, making oil specification and service adherence critical.

HPFP cam follower wear
Symptoms: Hard starting, P0087 fuel rail pressure low, metallic debris in oil filter.
Cause: Insufficient lubrication at cam/follower interface due to degraded or non‑VW‑spec oil.
Fix: Install revised cam follower (03L 127 025 B or later) and replace HPFP if scored; flush oil circuit per SIB 2013‑04.
DPF regeneration faults
Symptoms: Limp mode, reduced power, DPF warning light, excessive soot in exhaust.
Cause: Short-trip driving preventing passive regeneration; clogged differential pressure sensors.
Fix: Perform forced regeneration via diagnostics; clean/replace DPF pressure lines and sensors; encourage highway driving.
EGR cooler leaks
Symptoms: White exhaust smoke (not coolant), rough idle, coolant loss without external leak.
Cause: Thermal fatigue in EGR cooler matrix leading to internal coolant-to-exhaust crossover.
Fix: Replace EGR cooler assembly with latest OEM revision; inspect cylinder head for hydrolock damage if severe.
Turbo actuator sticking
Symptoms: Boost spikes or loss, P2262/P0299 codes, whistling under acceleration.
Cause: Carbon buildup in VGT vanes or actuator linkage; vacuum diaphragm degradation.
Fix: Clean VGT mechanism or replace turbo with OEM unit; verify vacuum integrity and actuator calibration.
Research Basis

Analysis derived from Volkswagen technical bulletins (2010–2015) and UK DVSA failure statistics (2015–2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about VOLKSWAGEN CCZB

Find answers to most commonly asked questions about VOLKSWAGEN CCZB.

Research Resources

Comprehensive technical documentation and regulatory references

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Last Updated: 16 August 2025

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