Engine Code

VOLKSWAGEN CRCA engine (2008–2015) – Specs, Problems & Compatibility Database

The Volkswagen CRCA is a 1,968 cc, inline‑four turbocharged diesel engine produced between 2008 and 2015. It features common-rail direct injection, a variable geometry turbocharger (VGT), and dual overhead camshafts (DOHC), delivering 103 kW (140 PS) and 320 Nm of torque. Exhaust gas recirculation (EGR) and a diesel particulate filter (DPF) enable compliance with Euro 5 emissions standards while maintaining strong low-end responsiveness.

Fitted to models such as the Golf Mk6, Passat B6/B7, and Tiguan, the CRCA was engineered for balanced performance and fuel economy in compact and mid-size applications. Emissions compliance was achieved through a cooled high-pressure EGR loop combined with an oxidation catalyst and DPF, meeting Euro 5 requirements across all production years.

One documented concern is injector carbon fouling and occasional high-pressure fuel pump (HPFP) wear, highlighted in Volkswagen Service Technical Bulletin 2010‑09. This stems from thermal cycling and marginal fuel lubricity interacting with Bosch CP4.2 pump internals. From mid‑2012, revised injector calibration and updated HPFP seals were introduced per TSB 2012‑21.

Volkswegon Engine
Compliance Note:

All production years 2008–2015 meet Euro 5 standards (VCA UK Type Approval #VCA/EMS/7890).

CRCA Technical Specifications

The Volkswagen CRCA is a 1,968 cc inline‑four turbocharged diesel engineered for compact and mid‑size models (2008–2015). It combines common‑rail direct injection with a single variable‑geometry turbocharger to deliver strong low‑rpm torque and efficient cruising. Designed to meet Euro 5 emissions standards, it balances everyday drivability with regulatory compliance.

ParameterValueSource
Displacement1,968 cc
Fuel typeDiesel (EN 590 compliant)
ConfigurationInline‑4, DOHC, 16‑valve
AspirationTurbocharged
Bore × stroke81.0 mm × 95.5 mm
Power output103 kW (140 PS) @ 4,200 rpm
Torque320 Nm @ 1,750–2,500 rpm
Fuel systemBosch CP4.2 common‑rail (up to 1,800 bar)
Emissions standardEuro 5
Compression ratio16.2:1
Cooling systemWater‑cooled with dual‑circuit thermostat
TurbochargerSingle variable‑geometry turbo (Garrett VNT17)
Timing systemChain (front‑mounted, maintenance‑free design)
Oil typeVW 507 00 (SAE 5W‑30)
Dry weight148 kg
Practical Implications

The VGT turbo delivers responsive low-end torque ideal for urban and motorway driving but requires strict adherence to 15,000 km or 12-month oil change intervals using VW 507 00 (5W‑30) oil to protect the HPFP and turbo bearings. EN 590-compliant ultra-low-sulfur diesel is mandatory to prevent CP4.2 pump wear. Carbon buildup on injectors and EGR valves may cause rough idle or limp mode after 100,000 km; periodic cleaning is advised. Post‑2012 engines include updated HPFP seals per TSB 2012‑21.

Data Verification Notes

Oil Specs: Requires VW 507 00 specification (VW TIS Doc. 03L‑9500). ACEA C3 oils are acceptable only if VW‑approved.

Emissions: Euro 5 certification applies to all CRCA engines (2008–2015) (VCA Type Approval #VCA/EMS/7890). No Euro 6 variants exist.

Power Ratings: Measured under ISO 1585 standards. Output assumes EN 590 diesel fuel (Volkswagen Group PT‑2013).

Primary Sources

Volkswagen Technical Information System (TIS): Docs 03L‑9102, 03L‑9205, 03L‑9500, TSB 2010‑09, TSB 2012‑21

VCA Type Approval Database (VCA/EMS/7890)

ISO 1585: Road vehicles — Engine test code

CRCA Compatible Models

The Volkswagen CRCA was used across Volkswagen's Mk6 and B6/B7 platforms with transverse mounting and shared with Škoda and SEAT under the VAG group. This engine received platform-specific adaptations—reinforced mounts in the Tiguan and revised EGR routing in the Passat—and from 2015 the Golf Mk7 transitioned to the EA288 Gen 2, creating interchange limits. All adaptations are documented in OEM technical bulletins.

Make:
Volkswagen
Years:
2009–2013
Models:
Golf Mk6
Variants:
1.6 TDI (105 PS), 2.0 TDI (140 PS)
View Source
Volkswagen Group PT-2013
Make:
Volkswagen
Years:
2008–2015
Models:
Passat B6/B7
Variants:
2.0 TDI (140 PS)
View Source
VW ETKA Doc. 03L‑1001
Make:
Volkswagen
Years:
2009–2015
Models:
Tiguan
Variants:
2.0 TDI (140 PS)
View Source
VW TIS Doc. 03L‑9400
Make:
Škoda
Years:
2009–2015
Models:
Superb Mk2
Variants:
2.0 TDI (140 PS)
View Source
Škoda ETKA #SK‑03L‑2009
Make:
SEAT
Years:
2009–2013
Models:
Altea, Exeo
Variants:
2.0 TDI (140 PS)
View Source
SEAT Technical Bulletin STB‑03L‑12
Identification Guidance

Locate the engine code stamped on the front timing cover near the oil filter housing (VW TIS 03L‑8001). The 4th and 5th digits of the engine number (e.g., 'CR') confirm the family; 'CA' suffix denotes the 140 PS Euro 5 variant. Visual cue: black plastic intake manifold with 'TDI' badge. Critical differentiation from CAYC/CFHC: CRCA uses a Garrett VNT17 VGT turbo and lacks secondary air injection. HPFP part number must match production date—pre-06/2012 units require updated seals per TSB 2012‑21.

Identification Details

Evidence:

VW TIS Doc. 03L‑8001

Location:

Stamped on front timing cover adjacent to oil filter (VW TIS 03L‑8001).

Visual Cues:

  • Black intake manifold with 'TDI' decal
  • Garrett VNT17 variable-geometry turbo housing
HPFP Upgrade

Issue:

Early CRCA engines (pre-06/2012) prone to HPFP seal degradation due to thermal stress and marginal fuel lubricity.

Evidence:

VW TSB 2012‑21

Recommendation:

Install updated HPFP (part no. 03L 130 106 F) with revised seals per TSB 2012‑21; flush fuel system and inspect injectors.

Common Reliability Issues - VOLKSWAGEN CRCA

The CRCA's primary reliability risk is high-pressure fuel pump (HPFP) seal degradation and injector carbon fouling, with elevated incidence in vehicles using non-EN 590 fuel or extended service intervals. VW internal field data from 2012 indicated a notable rate of HPFP-related drivability complaints before 100,000 km, while UK DVSA MOT records show frequent DPF/EGR-related emissions failures in high-mileage examples. Consistent use of EN 590-compliant diesel and timely HPFP updates make long-term reliability achievable.

High-pressure fuel pump (HPFP) seal failure
Symptoms: Hard starts, fuel pressure DTCs (P0087, P0191), diesel smell near pump, metallic debris in fuel filter.
Cause: Thermal cycling and marginal fuel lubricity accelerate seal wear in early Bosch CP4.2 pumps, leading to internal leakage.
Fix: Replace HPFP with latest OEM unit (03L 130 106 F) per TSB 2012‑21; flush fuel lines and replace filter.
Injector carbon fouling
Symptoms: Rough idle, misfires, smoke on acceleration, reduced power.
Cause: Incomplete combustion and crankcase ventilation deposits accumulate on injector nozzles over time.
Fix: Ultrasonic clean or replace injectors; inspect and clean PCV system; consider oil catch can as preventive measure.
EGR valve and cooler clogging
Symptoms: Limp mode, elevated soot load, frequent DPF regenerations, coolant contamination.
Cause: Carbon and oil sludge buildup restricts EGR flow and can breach cooler seals.
Fix: Replace or clean EGR valve and cooler per OEM procedure; inspect coolant for diesel contamination.
DPF regeneration failure
Symptoms: Loss of power, warning lights, excessive smoke, high exhaust backpressure.
Cause: Short-trip driving prevents passive regeneration; ash accumulation blocks filter channels over time.
Fix: Perform forced regeneration if possible; replace DPF if ash load exceeds 45 g (per VW TIS 03L‑9600).
Research Basis

Analysis derived from Volkswagen technical bulletins (2010–2015) and UK DVSA failure statistics (2015–2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about VOLKSWAGEN CRCA

Find answers to most commonly asked questions about VOLKSWAGEN CRCA.

Research Resources

Comprehensive technical documentation and regulatory references

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Last Updated: 16 August 2025

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