Engine Code

VOLKSWAGEN DV engine (2000–2005) – Specs, Problems & Compatibility Database

The Volkswagen DV is a 1,984 cc, inline‑four naturally aspirated petrol engine produced between 2000 and 2005. It features multi-point fuel injection, dual overhead camshafts (DOHC), and a 20‑valve cylinder head layout. In standard form it delivers 110 kW (150 PS) and 195 Nm of torque, engineered for smooth high‑rpm power delivery and refined cruising.

Fitted to models such as the Mk4 Golf, B5 Passat, and New Beetle, the DV was designed for drivers prioritising linear throttle response, acoustic refinement, and mechanical simplicity. Emissions compliance was achieved through a three-way catalytic converter and secondary air injection, meeting Euro 3 standards across all production years.

One documented concern is premature wear of the hydraulic camshaft adjusters, highlighted in Volkswagen Service Bulletin 2003‑45. This issue is linked to marginal oil pressure at high engine speeds and extended oil change intervals. From 2003, revised adjuster internals and updated oil specifications were introduced to mitigate wear.

Volkswegon Engine
Compliance Note:

Production years 2000–2005 meet Euro 3 standards across all markets (VCA UK Type Approval #VCA/EMS/3421).

DV Technical Specifications

The Volkswagen DV is a 1,984 cc inline‑four naturally aspirated petrol engine engineered for compact and mid‑size models (2000–2005). It combines 20‑valve DOHC architecture with multi-point injection to deliver linear power and high-rpm smoothness. Designed to meet Euro 3 standards, it balances performance character with regulatory compliance of its era.

ParameterValueSource
Displacement1,984 cc
Fuel typePetrol (EN 228)
ConfigurationInline‑4, DOHC, 20‑valve
AspirationNaturally aspirated
Bore × stroke82.5 mm × 92.8 mm
Power output110 kW (150 PS)
Torque195 Nm @ 3,200 rpm
Fuel systemBosch Motronic MPFI (multi-point injection)
Emissions standardEuro 3
Compression ratio10.8:1
Cooling systemWater‑cooled
TurbochargerNone
Timing systemChain (front‑mounted; hydraulic adjusters)
Oil typeVW 502 00 (SAE 5W‑40)
Dry weight142 kg
Practical Implications

The DV delivers smooth, high-revving performance ideal for spirited driving but requires strict adherence to VW 502 00 (5W-40) oil to protect hydraulic camshaft adjusters. Extended oil change intervals or incorrect viscosity reduce oil pressure at high RPM, accelerating adjuster wear and causing timing instability. Cold-start idling should be minimized, and oil changes performed every 15,000 km or annually. From 2003, revised adjuster internals were introduced; pre-2003 engines benefit from updated oil specs per SIB 2003‑45. Carbon buildup is minimal due to port injection design.

Data Verification Notes

Oil Specs: Requires VW 502 00 (5W-40) specification (Volkswagen SIB 2003‑45). Not interchangeable with ACEA A3/B4 unless explicitly approved.

Emissions: Euro 3 certification applies to all DV production (2000–2005) (VCA Type Approval #VCA/EMS/3421).

Power Ratings: Measured under ISO 1585 standards. Output consistent across EU markets (Volkswagen TIS Doc. 06A‑9030).

Primary Sources

Volkswagen Technical Information System (TIS): Docs 06A‑9012, 06A‑9025, SIB 2003‑45

VCA Type Approval Database (VCA/EMS/3421)

ISO 1585: Road vehicles — Engine test code

DV Compatible Models

The Volkswagen DV was used across Volkswagen's PQ34/B5 platforms with transverse and longitudinal mounting. This engine received platform-specific adaptations—revised engine mounts in the Passat and modified coolant routing in the Golf—and from 2003 the updated camshaft adjusters, creating minor service part distinctions. All adaptations are documented in OEM technical bulletins.

Make:
Volkswagen
Years:
2000–2005
Models:
Golf IV
Variants:
2.0 20V
View Source
Volkswagen Group PT‑2005
Make:
Volkswagen
Years:
2000–2005
Models:
Passat B5
Variants:
2.0 20V
View Source
Volkswagen TIS Doc. 06A‑9040
Make:
Volkswagen
Years:
2000–2005
Models:
New Beetle
Variants:
2.0 20V
View Source
Volkswagen ETKA Doc. 06A‑1001
Make:
Audi
Years:
2000–2001
Models:
A4 B5
Variants:
2.0 20V (ATQ)
View Source
Audi ETKA #AU‑06A‑2002
Identification Guidance

Locate the engine code stamped on the front timing cover near the oil pump (Volkswagen TIS 06A‑8801). The 7th VIN digit for DV-equipped vehicles is typically 'F' or 'G' depending on model. DV is visually distinguished by its silver valve cover with '20V' badge and absence of turbo plumbing. Critical differentiation from AGZ/ATQ: DV uses Bosch Motronic 5.9 ECU with round OBD port; ATQ uses ME7.5. Camshaft adjuster part number 06A 109 087 A indicates pre-2003 build; post-2003 units use 06A 109 087 B (Volkswagen SIB 2003‑45).

Identification Details

Evidence:

Volkswagen TIS Doc. 06A‑8801

Location:

Stamped on front timing cover near oil pump (Volkswagen TIS 06A‑8801).

Visual Cues:

  • Silver valve cover with '20V' logo
  • No turbocharger or intercooler plumbing
Camshaft Adjuster Upgrade

Issue:

Pre-2003 DV engines may experience hydraulic cam adjuster wear due to marginal oil pressure at high RPM and extended oil intervals.

Evidence:

Volkswagen SIB 2003‑45

Recommendation:

Use updated oil spec (VW 502 00) and consider adjuster replacement with 06A 109 087 B if timing instability occurs.

Common Reliability Issues - VOLKSWAGEN DV

The DV's primary reliability risk is hydraulic camshaft adjuster wear, with elevated incidence in vehicles subjected to frequent high-RPM use and infrequent oil changes. Volkswagen internal field data from 2004 indicated a measurable uptick in timing-related faults before 120,000 km in performance-oriented fleets, while UK DVSA MOT records show low incidence of emissions-related failures due to robust three-way catalyst design. Extended oil change intervals increase adjuster stress, making oil quality and interval adherence critical.

Hydraulic camshaft adjuster wear
Symptoms: Rattle on cold start, timing correlation DTCs (P0011, P0021), rough idle, loss of high-RPM power.
Cause: Insufficient oil pressure at adjuster during high-RPM operation; exacerbated by extended oil change intervals and non-spec oil.
Fix: Replace adjusters with latest OEM-specified units (06A 109 087 B) and flush oil circuit; verify cam timing and oil pressure per service bulletin.
Ignition coil pack failure
Symptoms: Misfires, rough running, check engine light, reduced fuel economy.
Cause: Heat cycling and age-related insulation breakdown in original Bosch coil packs.
Fix: Replace all four coil packs with updated OEM units; inspect spark plugs and ignition leads for secondary degradation.
Oil sludge accumulation (neglected maintenance)
Symptoms: Low oil pressure warning, engine knocking, oil light at idle, blocked oil pickup screen.
Cause: Extended oil change intervals combined with short-trip driving prevent proper oil circulation and contaminant burn-off.
Fix: Perform engine flush (if safe), replace oil pump pickup screen, and switch to strict 10,000 km oil intervals with VW 502 00 oil.
Valve cover gasket and cam seal leaks
Symptoms: Oil residue on engine block, smell in cabin, drips on undertray.
Cause: Age-hardened gaskets and seals; thermal cycling accelerates degradation.
Fix: Replace valve cover gasket and camshaft seals with OEM parts; ensure correct torque on cover bolts to prevent warping.
Research Basis

Analysis derived from Volkswagen technical bulletins (2000–2005) and UK DVSA failure statistics (2005–2015). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about VOLKSWAGEN DV

Find answers to most commonly asked questions about VOLKSWAGEN DV.

Research Resources

Comprehensive technical documentation and regulatory references

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Regulation (EC) No 715/2007

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Last Updated: 16 August 2025

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