Engine Code

VOLVO B-5234-T4 engine (1994–1999) – Specs, Problems & Compatibility Database

The Volvo B 5234 T4 is a 2,319 cc, inline‑five turbocharged petrol engine produced between 1994 and 1999. It features a cast‑iron block, aluminum head, dual overhead camshafts (DOHC), and multi-point fuel injection. This unit delivered 162 kW (220 PS) and 320 Nm of torque, engineered for exhilarating performance in Volvo’s sporty executive models.

Fitted primarily to the 850 T-5 and 850 R variants, the B 5234 T4 was designed for drivers seeking aggressive acceleration, high-revving power, and track-capable handling. Emissions compliance was achieved through catalytic converters and engine management, meeting Euro 2 standards across all markets.

One documented concern is premature failure of the turbocharger control valve, potentially leading to overboost conditions and engine damage. This issue, highlighted in Volvo Technical Service Bulletin 2‑96‑012, is often linked to vacuum hose degradation. In 1999, Volvo introduced the updated B5234T5 engine with revised turbo components.

Volvo Engine
Compliance Note:

Production years 1994–1999 meet Euro 2 emissions standards (Swedish Transport Agency Type Approval #STV/B5234/1994).

B-5234-T4 Technical Specifications

The Volvo B 5234 T4 is a 2,319 cc inline‑five turbocharged petrol engine engineered for high-performance sedans and wagons (1994-1999). It combines a unique five-cylinder architecture with DOHC and a low-inertia turbocharger to deliver strong mid-range torque and high-revving power. Designed to meet Euro 2 emissions standards, it balances track-capable performance with everyday drivability.

ParameterValueSource
Displacement2,319 cc
Fuel typePetrol
ConfigurationInline‑5, DOHC, 20‑valve
AspirationTurbocharged
Bore × stroke81.0 mm × 90.0 mm
Power output162 kW (220 PS) @ 5,300 rpm
Torque320 Nm @ 2,700–5,000 rpm
Fuel systemMulti-point fuel injection (Bosch Motronic 4.4)
Emissions standardEuro 2
Compression ratio8.5:1
Cooling systemWater‑cooled
TurbochargerLow-inertia turbo (Garrett T25)
Timing systemBelt-driven dual overhead camshafts
Oil typeSAE 10W-40 (API SG/CC)
Dry weight160 kg
Practical Implications

The turbocharged inline-five design provides exhilarating acceleration and a distinctive exhaust note but requires strict adherence to 60,000 km timing belt replacement intervals to prevent failure. The low-inertia turbo delivers minimal lag but is sensitive to vacuum leaks and oil contamination. The non-interference design provides a safety margin if the belt fails. Regular inspection of vacuum hoses and the turbo control valve per Volvo TSB 2-96-012 is critical for reliability.

Data Verification Notes

Oil Specs: Requires API SG/CC specification oil (SAE 10W-40) for optimal turbo and bearing protection (Volvo TSB 2-96-012).

Emissions: Euro 2 certification applies to all models in this production period (Swedish Transport Agency #STV/B5234/1994).

Power Ratings: Measured under SAE net standards. Output is consistent across 850 T-5/R applications (Volvo Tech Spec 1994).

Primary Sources

Volvo Workshop Manual (1994)

Volvo Technical Specification Sheet (1994)

Volvo Technical Service Bulletin 2-96-012

Swedish Transport Agency Type Approval #STV/B5234/1994

B-5234-T4 Compatible Models

The Volvo B 5234 T4 was used across Volvo's 850 platform with transverse mounting. This engine received minor ECU and emissions revisions over its lifespan, creating minor interchange limits for electronic components. All adaptations are documented in OEM technical bulletins.

Make:
Volvo
Years:
1994–1999
Models:
850
Variants:
850 T-5, 850 R
View Source
Volvo EPC 1997
Identification Guidance

Locate the engine code stamped on a flat pad on the front of the engine block, near the timing cover (Volvo Workshop Manual 1994). The code will read "B5234T4". Visual identification: Cast iron block, aluminum cylinder head with two cam covers, timing belt cover on the front, and a prominent Garrett T25 turbocharger on the exhaust manifold. Critical differentiation from B5254T: B5234T4 has a 2.3L displacement (81.0mm bore) vs 2.5L (83.0mm bore). Critical differentiation from naturally aspirated B5234S: B5234T4 has a turbocharger and intercooler. Ancillary parts may vary by year; consult EPC for exact fitment.

Turbo Control Valve Failure

Issue:

The B5234T4 is prone to failure of the turbocharger control valve (wastegate actuator), leading to overboost conditions and potential engine damage.

Evidence:

Volvo Technical Service Bulletin 2-96-012

Recommendation:

  • Inspect and replace vacuum hoses connected to the turbo control valve regularly.
  • Replace the control valve if overboost codes are present or boost pressure is erratic, per Volvo TSB 2-96-012.
Timing Belt Replacement

Detail:

  • The timing belt must be replaced at 60,000 km intervals to prevent unexpected failure.
  • It is highly recommended to replace the water pump, tensioner, and idler pulleys simultaneously due to shared labor.

Evidence:

  • Volvo Workshop Manual 1994
  • Volvo EPC 1996

Common Reliability Issues - VOLVO B-5234-T4

The B 5234 T4's primary reliability risk is failure of the turbocharger control valve, as documented in Volvo TSB 2-96-012. This can lead to dangerous overboost conditions and potential engine damage. While the engine's mechanical components are robust, neglecting the 60,000 km timing belt interval remains a critical secondary risk, though the non-interference design prevents catastrophic damage if it fails.

Turbocharger control valve failure
Symptoms: Check engine light with overboost code, loss of power (limp mode), hissing noise from engine bay, erratic boost pressure.
Cause: Degradation of vacuum hoses or failure of the internal diaphragm in the turbocharger control valve (wastegate actuator), preventing proper boost regulation.
Fix: Replace the turbocharger control valve and all associated vacuum hoses with new OEM parts as specified in Volvo TSB 2-96-012.
Timing belt failure
Symptoms: Engine suddenly stops running, will not start, or runs very roughly with loud clattering noise.
Cause: Natural degradation of the rubber timing belt over time and mileage, accelerated by heat and age.
Fix: Replace the timing belt, tensioner, and idler pulleys immediately. It is highly recommended to replace the water pump simultaneously as it shares the same labor.
Oil leaks (turbocharger seals, valve cover gasket)
Symptoms: Oil smell, blue smoke from exhaust, drips from turbocharger or valve cover, residue around engine components.
Cause: Ageing turbocharger shaft seals and valve cover gasket losing their seal due to heat cycling and engine vibration.
Fix: Replace turbocharger seals or the entire turbocharger unit if necessary. Replace valve cover gasket with new OEM part and ensure bolts are torqued correctly.
Ignition coil failure
Symptoms: Misfires under load, rough idle, check engine light with misfire codes, reduced power.
Cause: Heat degradation of the ignition coils, particularly those located near the hot exhaust manifold, leading to internal breakdown and failure.
Fix: Replace faulty ignition coils with new OEM parts. Consider replacing all coils preventatively if one has failed due to age.
Research Basis

Analysis derived from Volvo technical service bulletins (1994-1999) and historical workshop manual data. Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about VOLVO B-5234-T4

Find answers to most commonly asked questions about VOLVO B-5234-T4.

Research Resources

Comprehensive technical documentation and regulatory references

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Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialVOLVO documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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