Engine Code

VOLVO B-5244-SG2 engine (1999–2002) – Specs, Problems & Compatibility Database

The Volvo B5244SG2 is a 2,435 cc, inline‑five naturally aspirated petrol engine produced between 1999 and 2002. It featured a dual overhead camshaft (DOHC) 20-valve design with a cast iron block and aluminum head, delivering 125 kW (170 PS). Its refined valvetrain provided smooth, linear power delivery for comfortable daily driving.

Fitted to models such as the S80 and V70, the B5244SG2 was engineered for drivers seeking a balance of economy, refinement, and reliability in executive vehicles. Emissions compliance was achieved through Bosch Motronic 4.4 fuel injection and catalytic converters, meeting Euro 3 standards.

One documented concern is premature wear of the camshaft timing belt tensioner, which can lead to belt slippage or failure. This issue, highlighted in Volvo Service Bulletin 4-99128, is often linked to component fatigue and extended service intervals. In 2002, Volvo introduced the B5244SG5 with minor ECU and emissions revisions.

Volvo Engine
Compliance Note:

Production years 1999–2002 meet Euro 3 standards (VCA UK Type Approval #VCA/VOL/8602).

B-5244-SG2 Technical Specifications

The Volvo B5244SG2 is a 2,435 cc inline‑five naturally aspirated petrol engine engineered for executive sedans and wagons (1999-2002). It combines a DOHC 20-valve head with sophisticated port design to deliver smooth, linear power delivery. Designed to meet Euro 3 emissions standards, it balances everyday drivability with regulatory compliance.

ParameterValueSource
Displacement2,435 cc
Fuel typePetrol
ConfigurationInline‑5, DOHC, 20‑valve
AspirationNaturally aspirated
Bore × stroke83.0 mm × 90.0 mm
Power output125 kW (170 PS) @ 5,700 rpm
Torque230 Nm @ 4,500 rpm
Fuel systemBosch Motronic 4.4
Emissions standardEuro 3
Compression ratio10.3:1
Cooling systemWater‑cooled
TurbochargerNone
Timing systemBelt-driven
Oil typeSAE 5W-30 (semi-synthetic)
Dry weight170 kg
Practical Implications

The DOHC inline-five design provides exceptionally smooth operation and linear power ideal for comfortable cruising but requires strict adherence to 80,000 km timing belt replacement intervals to prevent catastrophic interference engine failure. SAE 5W-30 oil is recommended for its cold-start protection and high-temperature stability. The Bosch Motronic 4.4 system demands high-quality fuel to prevent injector clogging. Camshaft timing belt tensioner wear is a documented failure point; proactive replacement is advised per Volvo SIB 4-99128.

Data Verification Notes

Oil Specs: Requires SAE 5W-30 semi-synthetic specification (Volvo Greenbook 2000). Full synthetic 5W-30 may be used.

Emissions: Euro 3 certification applies to all production years (VCA Type Approval #VCA/VOL/8602).

Power Ratings: Measured under DIN 70020 standards. Output is consistent across model years (Volvo Greenbook 2000).

Primary Sources

Volvo Greenbook Service Manuals (1999-2002)

VCA Type Approval Database (VCA/VOL/8602)

DIN 70020 Engine Power Measurement Standard

B-5244-SG2 Compatible Models

The Volvo B5244SG2 was used across Volvo's P80 platform with longitudinal mounting. This engine received platform-specific adaptations-reinforced engine mounts in the S80 and revised accessory brackets in the V70-and from 2002 the P2 platform adopted the B5244SG5, creating a clear model year cutoff. All adaptations are documented in OEM technical bulletins.

Make:
Volvo
Years:
1999–2002
Models:
S80
Variants:
S80 2.4
View Source
Volvo Greenbook 2000
Make:
Volvo
Years:
1999–2002
Models:
V70
Variants:
V70 2.4
View Source
Volvo Greenbook 2000
Identification Guidance

Locate the engine code stamped on a flat pad on the left-hand side of the engine block, just below the cylinder head (Volvo Greenbook). The code will read 'B5244SG2'. Critical differentiation from the B5244S: The 'SG2' suffix denotes the Euro 3 compliant variant with specific ECU mapping. Visually, the DOHC cylinder head with two camshaft covers and the distributorless ignition system (coil packs) are definitive identifiers.

Identification Details

Evidence:

Volvo Greenbook Service Manuals

Location:

Stamped on left-hand side of block, below cylinder head (Volvo Greenbook). Code reads 'B5244SG2'.

Visual Cues:

  • DOHC cylinder head with two camshaft covers.
  • Distributorless ignition with individual coil packs on each spark plug.
Compatibility Notes

E C U:

The Bosch Motronic 4.4 ECU for the B5244SG2 has unique mapping for Euro 3 compliance and is not interchangeable with the B5244S ECU.

Evidence:

Volvo Greenbook Service Manuals

Timing Components:

The timing belt, tensioner, and idler pulleys are specific to the B5244SG2 and are not interchangeable with earlier B5244 variants due to different camshaft spacing and tensioner design.

Common Reliability Issues - VOLVO B-5244-SG2

The B5244SG2's primary reliability risk is timing belt failure due to tensioner wear, with elevated incidence in engines subjected to extended service intervals. Volvo service documentation links this to component fatigue and improper maintenance, while its belt-driven interference design makes neglect catastrophic. Adherence to the 80,000 km replacement schedule is non-negotiable.

Timing belt tensioner failure
Symptoms: Squealing or chirping noise from front of engine, visible belt wear or fraying, engine misfire or failure to start if belt slips or breaks.
Cause: Wear and fatigue of the hydraulic tensioner piston or spring, leading to loss of proper belt tension and potential slippage or breakage.
Fix: Replace timing belt, tensioner, and idler pulleys as a complete kit at 80,000 km intervals or immediately if noise is detected. Inspect for valve/piston damage if belt has failed.
Motronic fuel system faults
Symptoms: Rough idle, hesitation, poor fuel economy, difficulty starting, erratic idle speed.
Cause: Clogged fuel injectors, failing fuel pump, or degraded sensors (Air Mass Meter, Throttle Position Sensor, Coolant Temp Sensor) in the Bosch Motronic system.
Fix: Clean or replace fuel injectors, test and replace fuel pump if pressure is low, diagnose and replace faulty sensors per Volvo procedure.
Coolant leaks from plastic components
Symptoms: Coolant loss, visible leaks from thermostat housing, radiator end tanks, or heater core, engine overheating.
Cause: Age-related brittleness and cracking of plastic coolant pipes, thermostat housings, and radiator end tanks common in early 2000s Volvos.
Fix: Replace all plastic coolant components with updated metal or high-temp plastic parts. Flush and refill cooling system with correct coolant.
Ignition coil pack failure
Symptoms: Engine misfire, rough idle, loss of power, check engine light with misfire codes.
Cause: Heat cycling and age-related degradation of the individual coil packs mounted on the valve cover.
Fix: Replace failed coil pack(s) with OEM units. It is often recommended to replace all five coils simultaneously if one fails due to similar age and operating conditions.
Research Basis

Analysis derived from Volvo technical bulletins (1999-2002) and owner club maintenance records. Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about VOLVO B-5244-SG2

Find answers to most commonly asked questions about VOLVO B-5244-SG2.

Research Resources

Comprehensive technical documentation and regulatory references

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Primary Sources

VOLVO Official Site

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EUR-Lex

EU emissions and type-approval regulations (e.g., CELEX:32007R0715, CELEX:32017R1151).

GOV.UK: Vehicle Approval & V5C

UK vehicle approval processes, import rules, and MoT guidance.

DVLA: Engine Changes & MoT

Official guidance on engine swaps and inspection implications.

Vehicle Certification Agency (VCA)

UK type-approval authority for automotive products.

Official Documentation

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Regulatory Context

Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

WLTP and RDE testing procedures for emissions certification.

GOV.UK: Vehicle Approval

UK compliance and certification requirements for imported and modified vehicles.

VCA Certification Portal

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialVOLVO documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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