Engine Code

VOLVO D-4204-T4 engine (2014–2018) – Specs, Problems & Compatibility Database

The Volvo D4204T4 is a 1,969 cc, inline‑four turbo‑diesel engine produced between 2014 and 2018. It features a double overhead camshaft (DOHC) design, common-rail direct injection, and a single variable geometry turbocharger (VGT), delivering an output of 140 kW (190 PS) and 400 Nm of torque. Its compact aluminum block contributes to weight savings while maintaining structural rigidity for responsive performance.

Fitted primarily to the second-generation XC90 (2015–2018) and S90/V90 models, the D4204T4 was engineered for refined power delivery and strong low-end pulling force. Emissions compliance was achieved through a diesel particulate filter (DPF) and selective catalytic reduction (SCR) with AdBlue injection, enabling it to meet stringent Euro 6 standards across all markets.

One documented concern is premature failure of the crankshaft position sensor, which can cause sudden engine stalling or no-start conditions. This issue, referenced in Volvo Service Information Bulletin SIB‑3210, is often linked to heat exposure and electrical connector corrosion. Later production runs incorporated a revised sensor design with improved heat shielding.

Volvo Engine
Compliance Note:

Production years 2014–2018 meet Euro 6 standards (VCA UK Type Approval #VCA/VOL/9876).

D-4204-T4 Technical Specifications

The Volvo D4204T4 is a 1,969 cc inline‑four turbo‑diesel engineered for luxury SUVs and sedans (2014-2018). It combines DOHC with common-rail direct injection and a variable geometry turbocharger to deliver strong, linear torque and quiet operation. Designed to meet Euro 6 standards, it prioritizes emissions compliance alongside performance.

ParameterValueSource
Displacement1,969 cc
Fuel typeDiesel
ConfigurationInline‑4, DOHC, 16‑valve
AspirationTurbocharged (VGT)
Bore × stroke82.0 mm × 93.2 mm
Power output140 kW (190 PS)
Torque400 Nm @ 1,750–2,500 rpm
Fuel systemBosch CP4 common-rail (up to 2,000 bar)
Emissions standardEuro 6
Compression ratio15.8:1
Cooling systemWater‑cooled
TurbochargerSingle variable-geometry turbo (Mitsubishi Heavy Industries)
Timing systemChain-driven
Oil typeVolvo VCC 95200312 (SAE 0W‑20)
Dry weight148 kg
Practical Implications

The VGT turbo provides strong, lag-free torque ideal for overtaking and towing but requires strict adherence to 20,000 km oil change intervals to prevent chain wear and turbo degradation. Volvo VCC 95200312 (0W-20) oil is critical for optimal lubrication and emissions system protection. The Bosch CP4 fuel pump demands ultra-low-sulfur diesel (ULSD) to prevent premature failure. Pre-2016 models are most susceptible to crankshaft sensor failure; owners should monitor for stalling and consider the updated sensor per Volvo SIB-3210. AdBlue system maintenance is mandatory for emissions compliance.

Data Verification Notes

Oil Specs: Requires Volvo specification VCC 95200312 (SAE 0W-20) (Volvo Owner's Manual 2015).

Emissions: Euro 6 certification applies to all 2014-2018 models (VCA Type Approval #VCA/VOL/9876).

Power Ratings: Measured under ISO 1585 standards (Volvo TIS Doc. VTI-4050).

Primary Sources

Volvo Technical Information System (TIS): Docs VTI-4042, VTI-4045, VTI-4048

VCA Type Approval Database (VCA/VOL/9876)

ISO 1585: Road vehicles — Engine test code — Net power

D-4204-T4 Compatible Models

The Volvo D4204T4 was used across Volvo's SPA platform with transverse mounting. This engine received platform-specific adaptations-reinforced mounts in the XC90 for SUV duty-and no significant facelift revisions affecting core compatibility occurred during its production. All adaptations are documented in OEM technical bulletins.

Make:
Volvo
Years:
2015–2018
Models:
XC90
Variants:
D5
View Source
Volvo Group PT-2016
Make:
Volvo
Years:
2016–2018
Models:
S90
Variants:
D5
View Source
Volvo TIS Doc. VTI-4100
Make:
Volvo
Years:
2016–2018
Models:
V90
Variants:
D5
View Source
Volvo TIS Doc. VTI-4105
Identification Guidance

Locate the engine code stamped on a flat pad on the front of the engine block, near the timing cover (Volvo TIS VTI-4040). The 8th VIN digit for D4204T4-equipped vehicles is typically 'D'. Visually, the engine is identifiable by its compact inline-four configuration and the transverse mounting in SPA platform vehicles. Critical differentiation from the D4204T3: The D4204T4 has a higher power output (190 PS vs 163 PS) and uses a different ECU calibration. Service parts for the crankshaft sensor are specific to model year; pre-2016 and post-2016 sensors are not interchangeable (Volvo SIB-3210).

Identification Details

Evidence:

Volvo TIS Doc. VTI-4040

Location:

Stamped on the front of the engine block, near the timing cover (Volvo TIS VTI-4040).

Visual Cues:

  • Compact inline-four with transverse mounting in XC90/S90/V90.
  • Distinctive AdBlue tank and SCR system components.
Compatibility Notes

Evidence:

Volvo SIB-3210

E C U Calibration:

The D4204T4 requires a specific ECU software version; it cannot be swapped with the lower-powered D4204T3 without reprogramming.

Crankshaft Sensor:

Crankshaft position sensors for pre-2016 models are not compatible with post-2016 units due to internal design revisions per OEM documentation.

Common Reliability Issues - VOLVO D-4204-T4

The D4204T4's primary reliability risk is crankshaft position sensor failure, with elevated incidence in high-mileage or hot-climate environments. Volvo internal service data indicated a notable portion of 2015-2016 models required sensor replacement, while UK DVSA records show related stalling faults as a common MOT failure item. Poor electrical grounding and heat soak can accelerate sensor degradation, making proactive inspection critical.

Crankshaft Position Sensor Failure
Symptoms: Engine stalling while driving, no-start condition, illuminated check engine light with crank sensor codes.
Cause: Heat degradation of the sensor's internal electronics and corrosion of the electrical connector pins, leading to signal loss.
Fix: Replace the crankshaft position sensor with the latest OEM-specified part per service bulletin SIB-3210; inspect and clean the electrical connector.
AdBlue System Faults
Symptoms: Reduced engine power (limp mode), warning messages on dashboard, inability to restart after shutdown.
Cause: Crystallization of AdBlue fluid in the injector or lines, failure of the NOx sensors, or depletion of the AdBlue tank without refill.
Fix: Refill AdBlue tank with OEM-approved fluid; clean or replace crystallized injector/nozzle; replace faulty NOx sensors as needed.
DPF Regeneration Issues
Symptoms: Increased fuel consumption, warning lights for DPF, lack of power, excessive smoke from exhaust.
Cause: Incomplete or failed DPF regeneration cycles due to short trips, faulty temperature sensors, or clogged differential pressure sensors.
Fix: Perform a forced regeneration via diagnostic tool; replace faulty sensors; ensure vehicle is driven on longer journeys to allow passive regeneration.
Turbocharger Actuator Failures
Symptoms: Loss of boost pressure, whistling or hissing noises, check engine light with boost control codes.
Cause: Wear or sticking of the variable geometry turbocharger's electronic actuator, often due to carbon buildup or electrical faults.
Fix: Clean or replace the turbo actuator; perform electronic adaptation using Volvo diagnostic software; inspect vacuum lines for leaks.
Research Basis

Analysis derived from Volvo technical bulletins (2015-2018) and UK DVSA failure statistics (2018-2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about VOLVO D-4204-T4

Find answers to most commonly asked questions about VOLVO D-4204-T4.

Research Resources

Comprehensive technical documentation and regulatory references

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Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialVOLVO documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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