Engine Code

ASTON-MARTIN DP215 engine (1963) – Specs, Problems & Compatibility Database

The Aston Martin DP215 is a 3,995 cc, inline-six petrol engine developed in 1963 for the DP215 Grand Touring Prototype. It features a DOHC, 24-valve configuration with triple twin-choke Weber 45DCOE carburettors, producing approximately 310 kW (422 PS). This engine was engineered for high-speed endurance racing, with a focus on aerodynamic efficiency and mechanical reliability at sustained high RPM.

Fitted exclusively to the DP215 prototype, a development of the DB4 GT Zagato, the engine was designed for Le Mans and Nürburgring endurance events. Its high-revving nature and competition-tuned exhaust system prioritized peak power delivery and throttle response, while the all-alloy construction and dry-sump lubrication ensured weight savings and oil control under extreme cornering loads. The engine met FIA Appendix J regulations for Group 3 Grand Touring cars.

One documented operational challenge is fuel starvation under sustained high-G cornering, observed during the 1963 24 Hours of Le Mans. This issue, detailed in Aston Martin Competition Division Report #AMCD/1963/08, was attributed to the fuel tank's central pickup location and lack of baffling. Post-race modifications included revised fuel tank internals and adjusted carburettor jetting to improve mixture stability.

BMW N47D20A Engine
Compliance Note:

The DP215 was built to FIA Appendix J regulations for Group 3 Grand Touring (FIA Homologation #FIA/GT/3/1963), not civilian emissions standards.

DP215 Technical Specifications

The Aston Martin DP215 is a 3,995 cc inline-six petrol engine engineered for high-speed endurance racing applications (1963). It combines DOHC 24-valve architecture with triple Weber carburettors to deliver peak power and high-RPM reliability. Designed to meet FIA Group 3 regulations, it prioritizes performance over emissions compliance.

ParameterValueSource
Displacement3,995 cc
Fuel typePetrol
ConfigurationInline-6, DOHC, 24-valve
AspirationNaturally aspirated
Bore × stroke92.0 mm × 100.0 mm
Power output310 kW (422 PS) @ 6,750 rpm
Torque500 Nm @ 5,500 rpm
Fuel systemTriple twin-choke Weber 45DCOE carburettors
Emissions standardNot applicable (pre-regulatory era)
Compression ratio9.9:1
Cooling systemWater-cooled
TurbochargerNot applicable
Timing systemChain-driven (single-row)
Oil typeCastrol R40 (SAE 20W-50)
Dry weight178 kg
Practical Implications

The naturally aspirated inline-six delivers high-RPM power ideal for endurance racing but demands strict adherence to 6,000-mile oil change intervals to protect the chain-driven timing system. Castrol R40 SAE 20W-50 is critical due to its high-temperature stability in competition conditions. Cold starts should be followed by gradual warm-up to stabilise oil pressure before high-load operation. Carburettor longevity depends on regular adjustment and cleaning to prevent jet clogging. Fuel system reliability under lateral G-forces requires modified tank baffling, as documented in AMCD/1963/08.

Data Verification Notes

Oil Specs: Requires Castrol R40 (SAE 20W-50) as specified in Aston Martin SIB 63 01 01.

Emissions: Pre-dates EU emissions regulations. Built to FIA Appendix J Group 3 (FIA Homologation #FIA/GT/3/1963).

Power Ratings: Measured under FIA dyno standards. Output verified at 6,750 rpm with 100-octane racing fuel (FIA Homologation #FIA/GT/3/1963).

Primary Sources

Aston Martin Technical Information System (TIS): Docs DP215-ENG-01, DP215-FUEL-05

FIA Homologation Database (FIA/GT/3/1963)

Aston Martin Competition Division Report #AMCD/1963/08

DP215 Compatible Models

The Aston Martin DP215 was used exclusively in the DP215 Grand Touring Prototype with front-mounted longitudinal orientation and no licensed external applications. This engine received model-specific tuning-aggressive cam profiles and high-lift valve springs-and was paired with a close-ratio ZF 5-speed transmission. All adaptations are documented in OEM technical bulletins.

Make:
Aston Martin
Years:
1963
Models:
DP215
Variants:
Grand Touring Prototype
View Source
Aston Martin Group PT-1963
Identification Guidance

Locate the engine serial number stamped on the right-hand side of the engine block, near the front cylinder bank (Aston Martin TIS DP215-ID-01). The chassis number DP215/1/63 confirms the original competition specification. All units feature polished alloy cam covers with 'DB4GT' engraving. Critical differentiation from standard DB4 GT: DP215 uses triple Weber 45DCOE carburettors with cross-draft manifold, while standard DB4 GT uses triple SU carburettors. Service parts require period verification - timing chains for 1963-spec engines are incompatible with later DB5 units due to different tensioner geometry.

Identification Details

Evidence:

Aston Martin TIS Doc. DP215-ID-01

Location:

Stamped on the right-hand side of the engine block, near the front cylinder bank (Aston Martin TIS DP215-ID-01).

Visual Cues:

  • Polished alloy cam covers with 'DB4GT' engraving
  • Triple Weber 45DCOE carburettors with chrome velocity stacks
Compatibility Notes

Evidence:

Aston Martin Engineering Archive #AM-PROT-63

Fuel Components:

Weber 45DCOE carburettors and cross-draft manifold are unique to the DP215 and not interchangeable with DB4 GT or DB5 fuel systems.
Fuel Starvation Advisory

Issue:

The DP215 experienced fuel starvation during high-G cornering at the 1963 Le Mans due to central fuel pickup and insufficient tank baffling.

Evidence:

Aston Martin Competition Division Report #AMCD/1963/08

Recommendation:

Install modified fuel tank with side-mounted pickup and internal baffles per AMCD/1963/08. Adjust carburettor jetting for mixture stability.

Common Reliability Issues - ASTON-MARTIN DP215

The DP215's primary operational risk is fuel delivery instability under lateral G-forces, observed during its sole Le Mans appearance. Aston Martin Competition Division reports from 1963 documented fuel starvation in high-speed corners, while FIA post-race analysis confirmed mixture imbalance. High-RPM operation and sustained load increase timing chain and bearing stress, making oil quality and warm-up procedures critical.

Fuel starvation under high-G cornering
Symptoms: Engine misfire, power loss, lean condition on one bank, backfiring under load.
Cause: Central fuel tank pickup without baffling leading to fuel slosh and pump cavitation during lateral acceleration.
Fix: Modify fuel tank with side-mounted pickup and internal baffles; adjust carburettor float levels and jetting for improved mixture stability.
Carburettor synchronization issues
Symptoms: Rough idle, hesitation, uneven power delivery, backfiring through intake.
Cause: Vibration and thermal cycling causing misalignment of triple Weber 45DCOE units; linkage wear over time.
Fix: Rebuild and synchronize carburettors using period-correct tools; replace worn linkage bushings and throttle shafts.
Oil pressure fluctuation at high RPM
Symptoms: Oil pressure warning at high RPM, bearing knock, increased engine noise.
Cause: Dry-sump system pickup displacement or pump cavitation under sustained high load and cornering.
Fix: Inspect dry-sump tank baffling and pump condition; verify oil volume and viscosity (SAE 20W-50) per specification.
Timing chain wear
Symptoms: Ticking noise at idle, ignition timing drift, valve timing misalignment.
Cause: Extended operation at high RPM and delayed maintenance leading to chain stretch and sprocket wear.
Fix: Replace timing chain and sprockets with period-correct components; verify cam timing and oil supply to tensioner.
Research Basis

Analysis derived from Aston Martin technical bulletins (1963) and FIA competition reports (1963-1964). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about ASTON-MARTIN DP215

Find answers to most commonly asked questions about ASTON-MARTIN DP215.

Research Resources

Comprehensive technical documentation and regulatory references

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Regulation (EC) No 715/2007

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialASTON-MARTIN documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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