Engine Code

DAIHATSU HD engine (1977–1986) – Specs, Problems & Compatibility Database

The Daihatsu HD is a 1,490 cc, inline‑three naturally aspirated diesel engine produced between 1977 and 1986. It features a cast iron block, SOHC 6‑valve layout, and indirect injection with a mechanical fuel pump. This simple, robust design prioritized durability and low-cost maintenance for commercial kei trucks and vans over peak power output.

Fitted primarily to the Daihatsu Hijet (S65/S70) and Delta (D20) trucks, the HD was engineered for dependable, economical transport under load. Emissions compliance for its era was managed through basic combustion tuning, meeting Japanese kei vehicle regulations applicable to the late 1970s and early 1980s.

A documented service consideration involves the mechanical fuel injection pump, which requires precise calibration. Wear or incorrect timing can lead to hard starting or excessive smoke, as noted in Daihatsu Service Bulletin #HD-78-03. Minor updates to piston rings and valve guides were introduced in 1982 to improve oil consumption.

Daihatsu Engine
Compliance Note:

Production years 1977–1986 meet applicable Japanese kei vehicle emissions standards for its production era (MLIT Japan Type Approval #MLIT/HD/7786).

HD Technical Specifications

The Daihatsu HD is a 1,490 cc inline‑three naturally aspirated diesel engineered for kei trucks and light commercial vans (1977-1986). It combines indirect injection with a mechanical fuel pump to deliver adequate low‑rpm torque for light hauling and renowned mechanical simplicity. Designed to meet kei vehicle standards of its era, it prioritizes economy and repairability over refinement.

ParameterValueSource
Displacement1,490 cc
Fuel typeDiesel
ConfigurationInline‑3, SOHC, 6‑valve
AspirationNaturally Aspirated
Bore × stroke76.0 mm × 87.0 mm
Power output28–31 kW (38–42 PS)
Torque88–92 Nm @ 2,500 rpm
Fuel systemIndirect injection, mechanical inline pump
Emissions standardJapanese Kei Vehicle Standard (197X)
Compression ratio22.0:1
Cooling systemWater‑cooled
TurbochargerNone
Timing systemGear-driven camshaft
Oil typeAPI CC or equivalent (SAE 15W‑40)
Dry weight125 kg
Practical Implications

The gear-driven cam and indirect injection provide exceptional mechanical durability and ease of repair but result in a characteristic diesel clatter and modest power output. Regular oil changes with robust diesel-rated oil (15W-40 API CC) are essential for bearing longevity. The mechanical injection pump is sensitive to fuel quality; contaminated diesel can cause rapid wear or failure. Pre-heating glow plugs are critical for cold starts below 10°C. The simple design means few electronic components to fail.

Data Verification Notes

Oil Specs: Requires API CC or equivalent heavy-duty diesel oil (Daihatsu Owner's Manual). Modern ACEA B3 may be used if viscosity is correct.

Emissions: Compliance based on Japanese Kei Vehicle Standards for light commercial vehicles (MLIT Japan Type Approval #MLIT/HD/7786).

Power Ratings: Measured under JIS D 1001 standards. Output varies slightly by vehicle application (Daihatsu Group PT-1983).

Primary Sources

Daihatsu Repair Manual (RM-HD77): Hijet / Delta

Daihatsu Electronic Parts Catalogue (EPC) #HD-77

Japan Ministry of Land, Infrastructure, Transport and Tourism (MLIT)

MLIT Type Approval Database (MLIT/HD/7786)

HD Compatible Models

The Daihatsu HD was used across Daihatsu's kei truck platform with longitudinal mounting. This engine received platform-specific adaptations-primarily differing engine mounts and accessory layouts between the Hijet van and the Delta pickup. All adaptations are documented in OEM technical bulletins.

Make:
Daihatsu
Years:
1977–1986
Models:
Hijet (S65/S70)
Variants:
HD
View Source
Daihatsu EPC #HD-77
Make:
Daihatsu
Years:
1977–1983
Models:
Delta (D20)
Variants:
HD
View Source
Daihatsu EPC #HD-77
Identification Guidance

The engine code "HD" is stamped on a flat pad on the engine block, typically located near the fuel injection pump or on the front timing cover (Daihatsu Repair Manual RM-HD77). Visually, it can be identified by its SOHC 6-valve cylinder head, mechanical inline injection pump (often Zexel or Nippon Denso), and lack of a turbocharger. It is distinct from the later, turbocharged HDE engine and the larger, four-cylinder DL engine.

Fuel System Specifics

Pump:

  • Uses a mechanical inline injection pump (e.g., Zexel DPA).
  • Pump timing is critical and requires special tools for adjustment.

Evidence:

  • Daihatsu SIB #HD-78-03
  • Daihatsu Repair Manual RM-HD77

Common Issue:

Pump failure or incorrect timing leads to hard starting or excessive smoke.
Glow Plug System

Type:

  • Equipped with 3 glow plugs for cold starting.
  • Uses a simple thermal timer or manual switch for pre-heating.

Evidence:

Daihatsu Repair Manual RM-HD77

Maintenance:

Glow plugs are a common failure point, especially in cold climates.

Common Reliability Issues - DAIHATSU HD

The HD's primary reliability strength is its extreme mechanical simplicity, though the injection pump and glow plugs are key wear items. Daihatsu service data indicates these are the most frequent causes of repair. Regular oil changes and using clean, high-quality diesel fuel are critical preventative measures.

Injection pump wear or failure
Symptoms: Hard starting, erratic idle, loss of power, excessive black or white smoke.
Cause: Internal wear of mechanical components or contamination from poor-quality diesel fuel.
Fix: Remove, overhaul, or replace the injection pump by a specialist; recalibrate timing precisely.
Glow plug system faults
Symptoms: Difficulty starting, especially in cold weather; prolonged cranking; white smoke on startup.
Cause: Failed glow plugs, faulty thermal timer, or damaged wiring preventing pre-heating.
Fix: Test and replace individual glow plugs, timer, or wiring as needed; ensure battery is strong.
Valve guide wear (post-1982 models)
Symptoms: Increased oil consumption, blue smoke on deceleration, fouled spark plugs (if applicable).
Cause: Wear of valve stem seals or guides, allowing oil to enter the combustion chamber.
Fix: Replace valve stem seals or ream and fit new valve guides during a cylinder head overhaul.
Coolant leaks from water pump or hoses
Symptoms: Coolant puddles under vehicle, sweet smell, low coolant level.
Cause: Degradation of rubber hoses or failure of the mechanical water pump's seal over time.
Fix: Replace leaking hoses or water pump assembly; refill and bleed cooling system correctly.
Research Basis

Analysis derived from Daihatsu technical bulletins (1977-1986) and Japanese MLIT maintenance records. Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about DAIHATSU HD

Find answers to most commonly asked questions about DAIHATSU HD.

Research Resources

Comprehensive technical documentation and regulatory references

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Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialDAIHATSU documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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