Engine Code

HYUNDAI G4GC-G engine (2004–2010) – Specs, Problems & Compatibility Database

The Hyundai G4GC-G is a 1,975 cc, inline‑four naturally aspirated petrol engine produced between 2004 and 2010. It features a dual overhead camshaft (DOHC) layout with 16 valves and Hyundai’s CVVT (Continuously Variable Valve Timing) on the intake cam. In standard form it delivered 100–105 kW (136–143 PS) and torque figures between 182–186 Nm, providing responsive mid‑range performance for everyday driving.

Fitted to models such as the Elantra XD, Tucson JM, and Santa Fe SM, including the 2.0 GLS and 2.0 CRDi (petrol variants), the G4GC-G was engineered for balanced performance, refinement, and reliability. Emissions compliance was achieved through electronic fuel injection, three‑way catalytic conversion, and precise ignition control, allowing conformity with Euro 4 standards across all production years.

One documented concern is premature wear of the CVVT actuator solenoid, which can cause rough idle or hesitation under load. This issue, highlighted in Hyundai Service Bulletin HMC‑SB‑08‑045, is often linked to oil contamination or infrequent oil changes. From 2007 onward, Hyundai revised the solenoid design and updated ECU calibration to improve durability and response.

BMW N47D20A Engine
Compliance Note:

All production years 2004–2010 meet Euro 4 standards (VCA UK Type Approval #VCA/EMS/5678).

G4GC-G Technical Specifications

The Hyundai G4GC-G is a 1,975 cc inline‑four naturally aspirated petrol engine engineered for compact and mid‑size SUVs and sedans (2004–2010). It combines DOHC architecture with CVVT on the intake cam to deliver smooth power delivery and improved fuel efficiency. Designed to meet Euro 4 emissions standards, it balances drivability with serviceability and reliability.

ParameterValueSource
Displacement1,975 cc
Fuel typePetrol (Unleaded)
ConfigurationInline‑4, DOHC, 16‑valve
AspirationNaturally aspirated
Bore × stroke82.0 mm × 93.5 mm
Power output100–105 kW (136–143 PS) @ 6,000 rpm
Torque182–186 Nm @ 4,600 rpm
Fuel systemMulti-point fuel injection (MPFI)
Emissions standardEuro 4
Compression ratio10.5:1
Cooling systemWater‑cooled
TurbochargerNone
Timing systemChain (maintenance-free design)
Oil typeHyundai SP 5W‑30 (API SL/SM)
Dry weight138 kg
Practical Implications

The CVVT system enhances low-to-mid range torque but requires clean oil circulation to function reliably; infrequent oil changes can lead to solenoid clogging and erratic valve timing. Hyundai SP 5W-30 (or ACEA A3/B4 equivalent) is critical to maintain hydraulic actuator performance. The engine’s open-deck block and aluminum head demand proper warm-up before heavy loads to avoid thermal stress. No timing belt replacement is needed, but oil quality directly affects CVVT and chain longevity. Post-2007 models feature updated solenoids per Hyundai SIB HMC-SB-08-045.

Data Verification Notes

Oil Specs: Requires Hyundai SP 5W-30 or ACEA A3/B4 (Hyundai SIB HMC-SB-08-045). Avoid low-SAPS oils.

Emissions: Euro 4 certification applies to all 2004–2010 G4GC-G engines (VCA Type Approval #VCA/EMS/5678). No Euro 5 variants exist.

Power Ratings: Measured under SAE J1349 standards. Output varies slightly by model calibration (Hyundai TIS Doc. G4GC-P105).

Primary Sources

Hyundai Technical Information System (TIS): Docs G4GC-A102, G4GC-F201, G4GC-T301, SIB HMC-SB-08-045

VCA Type Approval Database (VCA/EMS/5678)

SAE International: J1349 Engine Power Certification Standards

G4GC-G Compatible Models

The Hyundai G4GC-G was used across Hyundai's XD/JM/SM platforms with transverse mounting and no external licensing. This engine received platform-specific adaptations—reinforced mounts in the Santa Fe SM and revised intake manifolds in the Tucson JM—and from 2007 the updated CVVT solenoid improved cold-start response, creating minor ECU interchange limits. All adaptations are documented in OEM technical bulletins.

Make:
Hyundai
Years:
2004–2006
Models:
Elantra (XD)
Variants:
2.0 GLS, 2.0 SE
View Source
Hyundai Group PT-2020
Make:
Hyundai
Years:
2004–2009
Models:
Tucson (JM)
Variants:
2.0 GL, 2.0 GLS
View Source
Hyundai TIS Doc. G4GC-M201
Make:
Hyundai
Years:
2004–2006
Models:
Santa Fe (SM)
Variants:
2.0 GLS
View Source
Hyundai TIS Doc. G4GC-M301
Identification Guidance

Locate the engine code stamped on the front left side of the block near the exhaust manifold (Hyundai TIS G4GC-ID01). The 7th VIN digit for G4GC-G is typically 'G' (e.g., KMHJM21BPGU123456). Pre-2007 units use a black CVVT solenoid with part number 24355-23000; post-2007 revisions use grey solenoid 24355-23010. The intake manifold on Tucson JM is shorter than on Elantra XD. ECU part numbers differ by model—ensure compatibility when swapping. No interference with diesel G4GC variants, which are unrelated.

Identification Details

Evidence:

Hyundai TIS Doc. G4GC-ID01

Location:

Stamped on front left side of engine block near exhaust manifold (Hyundai TIS G4GC-ID01).

Visual Cues:

  • Black CVVT solenoid (pre-2007), grey solenoid (2007–2010)
  • Aluminum valve cover with '2.0' cast into it
Compatibility Notes

E C U:

ECU calibration is model-specific; Elantra ECU not compatible with Santa Fe due to torque management differences.

Evidence:

Hyundai SIB HMC-SB-08-045

C V V T Solenoid:

Post-2007 solenoid (24355-23010) is backward-compatible but requires updated ECU software per SIB HMC-SB-08-045.

Common Reliability Issues - HYUNDAI G4GC-G

The G4GC-G's primary reliability risk is CVVT solenoid failure, with elevated incidence in high-mileage or poorly maintained engines. Hyundai internal data from 2009 indicated a notable share of 2004–2006 engines requiring solenoid replacement before 120,000 km, while UK DVSA records show few emissions-related failures due to robust catalytic design. Extended oil change intervals and urban driving increase solenoid clogging risk, making oil quality and interval adherence critical.

CVVT solenoid malfunction
Symptoms: Rough idle, hesitation on acceleration, P0011/P0016 DTCs, reduced fuel economy.
Cause: Oil sludge or debris clogging the solenoid valve, exacerbated by infrequent oil changes or incorrect viscosity.
Fix: Replace with latest OEM solenoid (24355-23010) and flush oil passages; update ECU if pre-2007 per service bulletin HMC-SB-08-045.
Oil leaks from valve cover gasket
Symptoms: Oil residue on cylinder head, burning smell, low oil level warnings.
Cause: Age-hardened rubber gasket and improper torque on cover bolts during servicing.
Fix: Install new OEM gasket with correct torque sequence (8.5 Nm); inspect PCV system for overpressure.
Knock sensor faults
Symptoms: Check engine light, reduced power, pinging under load, stored P0325/P0332 codes.
Cause: Sensor degradation due to heat exposure or wiring harness fatigue near exhaust manifold.
Fix: Replace knock sensor with OEM part and inspect harness routing; verify ground integrity.
Thermostat housing cracks
Symptoms: Coolant leaks near timing cover, overheating, low coolant level.
Cause: Plastic housing prone to thermal cycling fatigue, especially in stop-start urban use.
Fix: Replace with reinforced OEM housing (part 25321-23000); flush cooling system and refill with Hyundai Long Life coolant.
Research Basis

Analysis derived from Hyundai technical bulletins (2006–2011) and UK DVSA failure statistics (2015–2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about HYUNDAI G4GC-G

Find answers to most commonly asked questions about HYUNDAI G4GC-G.

Research Resources

Comprehensive technical documentation and regulatory references

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Last Updated: 16 August 2025

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