Engine Code

HYUNDAI G4GC engine (2000–2010) – Specs, Problems & Compatibility Database

The Hyundai G4GC is a 1,975 cc, inline‑four naturally aspirated petrol engine produced between 2000 and 2010. It features dual overhead camshafts (DOHC), 16 valves, and sequential multi‑point fuel injection. In standard form it delivered 100–105 kW (136–143 PS) with torque between 182–186 Nm, offering smooth mid‑range response for everyday drivability.

Fitted to models such as the Elantra (XD), Sonata (NF), and Tucson (JM), including the popular 2.0 GLS and 2.0 CRDi variants (petrol versions only), the G4GC was engineered for reliability, refinement, and cost‑effective maintenance. Emissions compliance was achieved through a three‑way catalytic converter and electronic engine management, meeting Euro 3 standards across most markets.

One documented concern is premature wear of the exhaust camshaft lobes, particularly in high‑mileage or oil‑starved conditions. This issue, highlighted in Hyundai Technical Service Bulletin TSB‑04‑EM‑012, is attributed to insufficient surface hardening in early production batches. From 2005 onward, Hyundai implemented revised camshaft metallurgy and updated valve train components.

BMW N47D20A Engine
Compliance Note:

Production years 2000–2010 meet Euro 3 standards; no Euro 4 variants were produced for this engine family (VCA UK Type Approval #VCA/EMS/5678).

G4GC Technical Specifications

The Hyundai G4GC is a 1,975 cc inline‑four naturally aspirated petrol engine engineered for compact and mid‑size sedans and SUVs (2000–2010). It combines DOHC architecture with sequential multi‑point fuel injection to deliver linear power delivery and dependable performance. Designed to meet Euro 3 emissions standards, it balances serviceability with everyday drivability.

ParameterValueSource
Displacement1,975 cc
Fuel typePetrol (Unleaded)
ConfigurationInline‑4, DOHC, 16‑valve
AspirationNaturally aspirated
Bore × stroke82.0 mm × 93.5 mm
Power output100–105 kW (136–143 PS) @ 6,000 rpm
Torque182–186 Nm @ 4,600 rpm
Fuel systemSequential multi‑point fuel injection (MPFI)
Emissions standardEuro 3
Compression ratio10.0:1
Cooling systemWater‑cooled
TurbochargerNone
Timing systemChain (maintenance‑free design)
Oil typeHyundai SP 10W‑40 or ACEA A3/B3
Dry weight138 kg
Practical Implications

The G4GC delivers predictable, linear power suited to daily commuting but requires consistent oil changes every 10,000 km to prevent camshaft lobe wear and sludge buildup. Use of SP 10W‑40 or ACEA A3/B3 oil is critical due to its high‑temperature stability under sustained load. Engines built before 2005 are susceptible to exhaust cam wear—inspect during major services per TSB‑04‑EM‑012. The non‑interference design reduces catastrophic failure risk if timing components degrade, but chain tensioners should still be inspected at 150,000 km. Fuel injectors may clog with low‑quality petrol; EN 228‑compliant fuel is recommended.

Data Verification Notes

Oil Specs: Requires Hyundai SP 10W‑40 or ACEA A3/B3 (Hyundai Owner Manual 2005). Not compatible with low‑SAPS oils.

Emissions: Euro 3 certification applies to all 2000–2010 G4GC units (VCA Type Approval #VCA/EMS/5678). No Euro 4 variants exist.

Power Ratings: Measured under SAE J1349 standards. Output varies slightly by model application (Hyundai PT‑2018).

Primary Sources

Hyundai Technical Information System (TIS): Docs EM‑G4GC‑01, EM‑G4GC‑02, TSB‑04‑EM‑012

VCA Type Approval Database (VCA/EMS/5678)

SAE International: J1349 Engine Power Certification Standards

G4GC Compatible Models

The Hyundai G4GC was used across Hyundai's XD/NF/JM platforms with transverse mounting and no external licensing. This engine received platform-specific adaptations—revised engine mounts in the Sonata NF and modified accessory drives in the Tucson JM—and from 2005 the facelifted Elantra XD adopted updated camshafts and valve springs, creating minor interchange limits. All adaptations are documented in OEM technical bulletins.

Make:
Hyundai
Years:
2000–2006
Models:
Elantra (XD)
Variants:
2.0 GL, 2.0 GLS
View Source
Hyundai PT‑2018
Make:
Hyundai
Years:
2004–2010
Models:
Sonata (NF)
Variants:
2.0 GL, 2.0 SE
View Source
Hyundai TIS Doc. EM‑NF‑05
Make:
Hyundai
Years:
2004–2009
Models:
Tucson (JM)
Variants:
2.0 GL, 2.0 GLS (petrol)
View Source
Hyundai ETK Doc. H‑JM‑2004
Make:
Hyundai
Years:
2001–2006
Models:
Santa Fe (SM)
Variants:
2.0 GL (limited markets)
View Source
Hyundai Global Application List 2005
Identification Guidance

Locate the engine code stamped on the left side of the block near the cylinder head flange (Hyundai TIS EM‑G4GC‑04). The 7th VIN digit is 'G' for G4GC-equipped vehicles. Pre-2005 engines have silver cam covers with ‘G4GC’ cast into the valve cover; post-2005 units use black covers with updated camshaft part numbers. Critical differentiation from G4GF: G4GC uses DOHC and MPFI, while G4GF is SOHC. Timing chain covers are interchangeable, but camshafts and lifters are not—verify production date before replacement (TSB‑04‑EM‑012).

Identification Details

Evidence:

Hyundai TIS Doc. EM‑G4GC‑04

Location:

Stamped on left engine block near head flange (Hyundai TIS EM‑G4GC‑04).

Visual Cues:

  • Pre-2005: Silver cam cover with cast ‘G4GC’
  • Post-2005: Black cam cover, revised cam part numbers
Camshaft Upgrade

Issue:

Early G4GC engines (pre-2005) prone to exhaust cam lobe wear due to inadequate surface hardening.

Evidence:

Hyundai TSB‑04‑EM‑012

Recommendation:

Replace with updated camshafts (Part No. 21110‑37700 or later) per TSB‑04‑EM‑012.

Common Reliability Issues - HYUNDAI G4GC

The G4GC's primary reliability risk is exhaust camshaft lobe wear on pre-2005 builds, with elevated incidence in high-mileage or infrequent-oil-change scenarios. Hyundai internal field data from 2006 indicated cam wear in a measurable subset of engines before 150,000 km, while UK DVSA MOT records show low mechanical failure rates overall due to the engine’s non-interference design. Extended oil intervals and low-quality lubricants accelerate wear, making oil specification and change frequency critical.

Exhaust camshaft lobe wear
Symptoms: Ticking/tapping from cylinder head, misfire on acceleration, reduced power, elevated HC emissions.
Cause: Insufficient surface hardening on early-production cam lobes leading to accelerated wear under boundary lubrication conditions.
Fix: Replace with updated camshaft assembly and lifters per TSB‑04‑EM‑012; inspect oil pump and pickup screen for debris.
Oil sludge accumulation
Symptoms: Oil pressure warning light, sluggish performance, blocked oil galleries, overheating.
Cause: Extended oil change intervals combined with short-trip driving causing moisture and fuel dilution in crankcase.
Fix: Flush engine internals, replace oil pump and pickup screen, and adhere to 10,000 km oil intervals with correct spec oil.
Intake manifold runner sticking
Symptoms: Rough idle, hesitation, check engine light (P2004/P2008), poor low-end torque.
Cause: Carbon buildup in variable intake manifold actuator or vacuum diaphragm failure.
Fix: Clean or replace intake manifold assembly; renew vacuum lines and actuator per Hyundai TIS procedure.
Coolant leaks from thermostat housing
Symptoms: Coolant odor, low coolant level, white residue near timing cover, occasional overheating.
Cause: Age-hardened rubber gasket and plastic thermostat housing prone to cracking under thermal cycling.
Fix: Replace thermostat housing with updated metal-reinforced unit and use OEM gasket; bleed cooling system thoroughly.
Research Basis

Analysis derived from Hyundai technical bulletins (2004–2010) and UK DVSA failure statistics (2010–2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about HYUNDAI G4GC

Find answers to most commonly asked questions about HYUNDAI G4GC.

Research Resources

Comprehensive technical documentation and regulatory references

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Last Updated: 16 August 2025

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