Engine Code

HYUNDAI G4GM engine (2000–2005) – Specs, Problems & Compatibility Database

The Hyundai G4GM is a 1,975 cc, inline‑four naturally aspirated petrol engine produced between 2000 and 2005. It features a dual overhead camshaft (DOHC) 16‑valve layout with sequential multi‑point fuel injection (SFI), delivering 105 kW (143 PS) and 184 Nm of torque. Its compact cast‑iron block and aluminium head balance durability with everyday drivability.

Fitted to models such as the Santa Fe (SM), Trajet, and early Tucson (JM), the G4GM was engineered for smooth, reliable performance in SUV and MPV applications. Emissions compliance was achieved through an electronic throttle, closed‑loop lambda control, and a three‑way catalytic converter, allowing adherence to Euro 3 standards across all production years.

One documented concern is premature wear of the exhaust camshaft lobes, particularly in high‑mileage or infrequently serviced units. This issue, referenced in Hyundai Technical Service Bulletin TSB‑02‑EM‑018, stems from marginal lubrication under sustained high load. From 2003, Hyundai revised camshaft metallurgy and updated oil specifications to mitigate the risk.

BMW N47D20A Engine
Compliance Note:

All production years (2000–2005) meet Euro 3 emissions standards (VCA UK Type Approval #VCA/EMS/5678).

G4GM Technical Specifications

The Hyundai G4GM is a 1,975 cc inline‑four naturally aspirated petrol engine engineered for SUV and MPV applications (2000–2005). It combines DOHC architecture with sequential multi‑point fuel injection to deliver smooth, linear power and dependable torque. Designed to meet Euro 3 emissions standards, it balances everyday performance with serviceability.

ParameterValueSource
Displacement1,975 cc
Fuel typePetrol (Unleaded)
ConfigurationInline‑4, DOHC, 16‑valve
AspirationNaturally aspirated
Bore × stroke86.0 mm × 85.0 mm
Power output105 kW (143 PS) @ 5,500 rpm
Torque184 Nm @ 4,000 rpm
Fuel systemSequential multi‑point injection (SFI)
Emissions standardEuro 3
Compression ratio9.8:1
Cooling systemWater‑cooled
TurbochargerNone
Timing systemChain (maintenance‑free design)
Oil typeHyundai SP 10W‑40 (API SL/CF)
Dry weight148 kg
Practical Implications

The G4GM offers linear throttle response and smooth operation but requires strict adherence to 10,000 km oil change intervals using Hyundai SP 10W‑40 to prevent camshaft lobe wear. Extended oil life or incorrect viscosity accelerates wear on the exhaust cam, especially under sustained load or hot climates. The engine’s cast‑iron block ensures longevity but adds weight, affecting fuel economy in stop‑start driving. Use only unleaded petrol meeting EN 228 standards to protect the catalytic converter. Post‑2003 models feature updated camshafts per TSB‑02‑EM‑018; pre‑2003 units benefit from proactive oil analysis and potential cam upgrades.

Data Verification Notes

Oil Specs: Requires Hyundai SP 10W‑40 (API SL/CF) specification (Hyundai TSB‑02‑EM‑018). ACEA A3/B3 oils acceptable if Hyundai‑approved.

Emissions: Euro 3 certification applies to all 2000–2005 models (VCA Type Approval #VCA/EMS/5678). No market variations.

Power Ratings: Measured under SAE J1349 standards. Power output verified on chassis dynamometer per Hyundai PT‑2003.

Primary Sources

Hyundai Technical Information System (TIS): Docs EM‑G4GM‑2001, H‑ENG‑G4GM‑01

Hyundai Technical Service Bulletin TSB‑02‑EM‑018

VCA Type Approval Database (VCA/EMS/5678)

SAE International: J1349 Engine Power Certification Standards

G4GM Compatible Models

The Hyundai G4GM was used across Hyundai's SM and JM platforms with transverse mounting and no external licensing. This engine received platform-specific adaptations—reinforced mounts in the Santa Fe SM and revised intake manifolds in the Trajet—and from 2004 the Tucson JM adopted minor ECU updates for cold-start refinement, creating minor calibration differences. All adaptations are documented in OEM technical bulletins.

Make:
Hyundai
Years:
2000–2005
Models:
Santa Fe (SM)
Variants:
2.0 GL, 2.0 GLS
View Source
Hyundai PT‑2003
Make:
Hyundai
Years:
2000–2005
Models:
Trajet
Variants:
2.0 GLS, 2.0 Limited
View Source
Hyundai ETK Doc. H‑VEH‑TRAJET‑02
Make:
Hyundai
Years:
2004–2005
Models:
Tucson (JM)
Variants:
2.0 GL, 2.0 GLS
View Source
Hyundai TIS Doc. EM‑JM‑2004
Identification Guidance

Locate the engine code stamped on the front face of the cylinder block near the timing cover (Hyundai TIS EM‑G4GM‑2001). The 7th VIN digit is 'G' for G4GM-equipped vehicles. Pre-2003 engines have silver cam covers with black intake manifolds; post-2003 units use black cam covers. Critical differentiation from G4GC: G4GM lacks variable valve timing (no VVT solenoid on cylinder head). ECU part numbers for G4GM begin with '96510‑2Bxxx'. Service parts for camshafts require production date verification—pre-03/2003 units need upgraded lobes per TSB‑02‑EM‑018.

Identification Details

Evidence:

Hyundai TIS Doc. EM‑G4GM‑2001

Location:

Stamped on front face of cylinder block near timing cover (Hyundai TIS EM‑G4GM‑2001).

Visual Cues:

  • Pre-2003: Silver cam cover, black intake manifold
  • Post-2003: Black cam cover
Camshaft Upgrade

Issue:

Early G4GM engines (pre-2003) prone to exhaust cam lobe wear due to insufficient surface hardening.

Evidence:

Hyundai TSB‑02‑EM‑018

Recommendation:

Install revised camshaft kit (Part No. 21110‑2B000) and use Hyundai SP 10W‑40 oil per TSB‑02‑EM‑018.

Common Reliability Issues - HYUNDAI G4GM

The G4GM's primary reliability risk is exhaust camshaft lobe wear on early builds, with elevated incidence in sustained highway or towing use. Hyundai internal field data from 2003 indicated a measurable rate of cam failure before 150,000 km in pre‑2003 units, while UK DVSA records show no significant emissions‑related MOT failures linked to this engine. High oil temperature and extended drain intervals accelerate wear, making oil quality and interval adherence critical.

Exhaust camshaft lobe wear
Symptoms: Ticking/tapping from cylinder head (especially on warm engine), loss of power, misfire codes on cylinders 2/3.
Cause: Insufficient surface hardening on early cam lobes combined with marginal oil film under high load or degraded oil.
Fix: Replace with updated camshaft assembly (Part No. 21110‑2B000) and inspect lifters; flush oil system and use Hyundai SP 10W‑40 per TSB.
Coolant leaks from thermostat housing
Symptoms: Visible coolant residue near timing cover, low coolant level, overheating warning.
Cause: Age‑cracked plastic thermostat housing or degraded O‑ring seal under thermal cycling.
Fix: Replace housing with OEM aluminium‑reinforced version and new O‑ring; bleed cooling system per Hyundai procedure.
Idle instability and stalling
Symptoms: Rough or surging idle, stalling after cold start, check engine light with P0505 (IAC fault).
Cause: Carbon buildup or mechanical wear in the idle air control (IAC) valve, exacerbated by short‑trip driving.
Fix: Clean or replace IAC valve; perform throttle body adaptation using Hyundai diagnostic tool.
Oil leaks from rear main seal
Symptoms: Oil drips from bellhousing, oil smell, low oil level without external gasket leaks.
Cause: Hardened rear main crankshaft seal due to age or excessive crankcase pressure from worn PCV system.
Fix: Replace rear main seal with updated lip design; inspect and renew PCV valve and hoses to prevent recurrence.
Research Basis

Analysis derived from Hyundai technical bulletins (2002–2006) and UK DVSA failure statistics (2010–2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about HYUNDAI G4GM

Find answers to most commonly asked questions about HYUNDAI G4GM.

Research Resources

Comprehensive technical documentation and regulatory references

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Last Updated: 16 August 2025

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