Engine Code

HYUNDAI G6AT engine (2002–2006) – Specs, Problems & Compatibility Database

The Hyundai G6AT is a 2,656 cc, V6 naturally aspirated petrol engine produced between 2002 and 2006. It features a dual overhead camshaft (DOHC), 24‑valve configuration and sequential multi‑point fuel injection (SFI), delivering 125 kW (170 PS) and 245 Nm of torque. Its design prioritised smooth power delivery and refinement for mid‑size sedans and SUVs.

Fitted to models such as the Sonata (NF), Santa Fe (SM), and Trajet (FO), the G6AT was engineered for drivers seeking V6 smoothness and responsive highway performance. Emissions compliance was achieved through a three‑way catalytic converter, dual oxygen sensors, and evaporative emission controls, meeting Euro 3 standards across all production years.

One documented concern is premature wear of the timing belt tensioner and idler pulleys, which may lead to belt misalignment or failure. This issue is referenced in Hyundai Technical Service Bulletin TSB‑03‑07‑004. The root cause is attributed to early‑design bearing materials with insufficient thermal fatigue resistance. From mid‑2004, Hyundai revised the pulley assembly with improved metallurgy and lubrication retention.

BMW N47D20A Engine
Compliance Note:

All production years (2002–2006) meet Euro 3 emissions standards (VCA UK Type Approval #VCA/EMS/7123).

G6AT Technical Specifications

The Hyundai G6AT is a 2,656 cc V6 naturally aspirated petrol engine engineered for mid-size models (2002–2006). It combines DOHC 24‑valve architecture with sequential multi-point fuel injection to deliver smooth mid-range power and refined idle quality. Designed to meet Euro 3 emissions standards, it balances performance with drivability in both urban and highway conditions.

ParameterValueSource
Displacement2,656 cc
Fuel typePetrol (Unleaded)
ConfigurationV6, DOHC, 24‑valve
AspirationNaturally aspirated
Bore × stroke86.0 mm × 76.0 mm
Power output125 kW (170 PS) @ 5,500 rpm
Torque245 Nm @ 4,000 rpm
Fuel systemSequential multi‑point fuel injection (SFI)
Emissions standardEuro 3
Compression ratio9.8:1
Cooling systemWater‑cooled
TurbochargerNone
Timing systemBelt‑driven (DOHC, dual camshafts per bank)
Oil typeAPI SH/SJ, SAE 10W‑30 or 10W‑40
Dry weight168 kg
Practical Implications

The DOHC V6 layout provides smooth power delivery but requires strict adherence to 60,000 km timing belt replacement to prevent interference damage. Use of API SH/SJ 10W‑30 oil is essential for camshaft and tensioner longevity, especially under high-load conditions. Early tensioner pulleys (pre‑06/2004) are prone to bearing wear; replacement with the updated assembly per TSB‑03‑07‑004 is recommended during belt service. The SFI system tolerates standard unleaded fuel but benefits from periodic injector cleaning to maintain balance across all six cylinders.

Data Verification Notes

Oil Specs: Requires API SH/SJ (or equivalent) 10W‑30/10W‑40 (Hyundai Owner’s Manual 2003). ACEA A3 acceptable.

Emissions: Euro 3 certification applies to all 2002–2006 G6AT engines (VCA Type Approval #VCA/EMS/7123). No market variations.

Power Ratings: Measured under SAE J1349 standards. Output verified on chassis dyno per Hyundai PT‑2003.

Primary Sources

Hyundai Technical Information System (TIS): Docs H‑02187, H‑03215

Hyundai Technical Service Bulletin TSB‑03‑07‑004

VCA Type Approval Database (VCA/EMS/7123)

SAE International: J1349 Engine Power Certification Standards

G6AT Compatible Models

The Hyundai G6AT was used across Hyundai's NF, SM, and FO platforms with transverse mounting and no external licensing. This engine received platform-specific adaptations—revised engine mounts in the Sonata sedan and modified accessory brackets in the Santa Fe—and from 2005 the facelifted Trajet adopted updated ECU calibrations for improved cold-start emissions, creating minor ECU interchange limits. All adaptations are documented in OEM technical bulletins.

Make:
Hyundai
Years:
2002–2006
Models:
Sonata (NF)
Variants:
2.7 GLS, SE
View Source
Hyundai PT‑2003
Make:
Hyundai
Years:
2002–2006
Models:
Santa Fe (SM)
Variants:
2.7 GL, GLS
View Source
Hyundai TIS Doc. H‑02187
Make:
Hyundai
Years:
2002–2005
Models:
Trajet (FO)
Variants:
2.7 GLS
View Source
Hyundai TIS Doc. H‑03215
Identification Guidance

Locate the engine code stamped on the front of the left cylinder bank near the timing cover (Hyundai TIS H‑02187). The 4th and 5th digits of the VIN indicate engine type ('AT' for G6AT). Early models (2002–2003) use black plastic cam covers with '2.7 V6' embossed; later units (2004–2006) feature silver covers. Critical differentiation from G6CU: G6AT uses belt-driven DOHC; G6CU is chain-driven. ECU part numbers must match production date—pre‑2005 ECUs lack updated cold-start logic (Hyundai TSB‑05‑01‑006).

Identification Details

Evidence:

Hyundai TIS Doc. H‑02187

Location:

Stamped on front of left cylinder bank near timing cover (Hyundai TIS H‑02187).

Visual Cues:

  • 2002–2003: Black cam cover with '2.7 V6'
  • 2004–2006: Silver cam cover
Timing Belt Service

Evidence:

Hyundai TSB‑03‑07‑004

Recommendation:

  • Replace timing belt, tensioner, and both idler pulleys every 60,000 km or 4 years.
  • Pre‑06/2004 engines require updated tensioner/idler kit (Part No. 25231‑37000) per TSB‑03‑07‑004.

Common Reliability Issues - HYUNDAI G6AT

The G6AT's primary reliability risk is timing belt tensioner and idler pulley wear on early builds, with elevated incidence in high‑temperature or high‑load usage. Hyundai internal service data from 2004 noted pulley bearing failures in ~8% of pre‑2004 engines before 75,000 km, while UK DVSA MOT records show timing-related faults were rare but catastrophic when they occurred. Extended service intervals and use of non‑spec oil accelerate wear, making timely belt service critical.

Timing belt tensioner/idler pulley wear
Symptoms: Squealing or chirping from front cover, visible belt flutter, timing misalignment codes.
Cause: Early-design pulley bearings with inadequate thermal fatigue resistance and poor lubrication retention.
Fix: Replace with updated tensioner and idler pulleys (Part No. 25231‑37000) and full timing belt kit per TSB‑03‑07‑004.
Intake manifold gasket leaks
Symptoms: Vacuum leak codes, rough idle, hesitation on acceleration, failed emissions test.
Cause: Age‑hardened rubber gasket and thermal cycling causing micro-cracks in plastic manifold flanges.
Fix: Replace intake manifold gasket with OEM part; inspect manifold for warping or cracks during service.
Oil leaks from rear main seal
Symptoms: Oil dripping from bellhousing, low oil level, burning smell under load.
Cause: Seal hardening over time and crankshaft surface wear at seal contact point.
Fix: Replace rear main seal using OEM tooling; verify crankshaft seal surface condition before reassembly.
Coolant leaks from thermostat housing
Symptoms: Coolant puddles under front of engine, overheating, low coolant level.
Cause: Plastic thermostat housing prone to cracking due to thermal stress and overtightened bolts.
Fix: Replace housing with OEM unit; torque bolts to 10 Nm in two stages using new gasket.
Research Basis

Analysis derived from Hyundai technical bulletins (2003–2006) and UK DVSA failure statistics (2006–2016). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about HYUNDAI G6AT

Find answers to most commonly asked questions about HYUNDAI G6AT.

Research Resources

Comprehensive technical documentation and regulatory references

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Regulation (EC) No 715/2007

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Commission Regulation (EU) 2017/1151

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialHYUNDAI documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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