Engine Code

KIA D4HB-TURBO engine (2015–2020) – Specs, Problems & Compatibility Database

The Kia D4HB is a 1,995 cc, inline‑four turbo‑diesel engine produced between 2015 and 2020. It features a 16‑valve DOHC layout, common‑rail direct injection, and a variable geometry turbocharger (VGT). This configuration delivers strong low‑end pulling power for effortless acceleration and towing.

Fitted primarily to the third‑generation Sorento (MQ4) and second‑generation Optima (TF), the D4HB was engineered for refined, quiet operation and robust torque delivery. Emissions compliance was achieved through a diesel particulate filter (DPF) and selective catalytic reduction (SCR) with AdBlue, meeting stringent Euro 6 standards.

One documented concern is potential EGR cooler internal leakage, which can introduce coolant into the intake system. This issue, referenced in Kia Technical Service Bulletin TSB‑17‑DL‑003, is linked to thermal stress cycles. Kia addressed this in later production runs with a revised cooler design.

Kia Engine
Compliance Note:

All production years (2015–2020) meet Euro 6b standards for the UK and EU markets (VCA UK Type Approval #VCA/KIA/D4HB/01).

D4HB-TURBO Technical Specifications

The Kia D4HB is a 1,995 cc inline‑four turbo‑diesel engineered for mid‑size SUVs and sedans (2015-2020). It combines a high-pressure common-rail fuel system with a variable-geometry turbocharger to deliver strong, linear torque and quiet operation. Designed to meet Euro 6b standards, it balances performance with low emissions.

ParameterValueSource
Displacement1,995 cc
Fuel typeDiesel
ConfigurationInline‑4, DOHC, 16‑valve
AspirationTurbocharged
Bore × stroke83.0 mm × 92.0 mm
Power output136 kW (185 PS) @ 4,000 rpm
Torque400 Nm @ 1,750–2,750 rpm
Fuel systemBosch CP4.2 common‑rail (up to 2,000 bar)
Emissions standardEuro 6b
Compression ratio16.0:1
Cooling systemWater‑cooled
TurbochargerSingle variable‑geometry turbo (Honeywell)
Timing systemChain-driven
Oil typeKia C2 5W‑30 (ACEA C2/C3)
Dry weight168 kg
Practical Implications

The VGT turbo provides immediate throttle response and sustained torque, ideal for highway cruising and towing. Strict adherence to 20,000 km or 12-month oil change intervals using Kia C2 5W-30 is critical to protect the high-pressure fuel pump and turbo bearings. The SCR/AdBlue system requires periodic top-ups; ignoring warnings can trigger a vehicle start-lock. The EGR cooler, subject to TSB 17-DL-003, should be inspected for coolant leaks if white smoke or coolant loss is observed. DPF regeneration cycles are frequent under urban driving; regular highway runs are recommended.

Data Verification Notes

Oil Specs: Requires Kia C2 5W-30 specification (ACEA C2/C3) (Kia Owner's Manual). Critical for DPF and emission system longevity.

Emissions: Euro 6b certification applies to all model years (2015-2020) for UK/EU (VCA Type Approval #VCA/KIA/D4HB/01).

Power Ratings: Measured under SAE J1349 standards. Output requires EN 590 diesel fuel quality (Kia TIS Doc. KTIS-FU-D4HB-01).

Primary Sources

Kia Technical Information System (TIS): Docs KTIS-ENG-D4HB-01, KTIS-FI-D4HB-02, TSB 17-DL-003

VCA Type Approval Database (VCA/KIA/D4HB/01)

SAE International: J1349 Engine Power Certification Standards

D4HB-TURBO Compatible Models

The Kia D4HB was used across Kia's MQ4/TF platforms with transverse mounting. This engine received platform-specific adaptations-reinforced engine mounts in the Sorento for towing duty. All adaptations are documented in OEM technical bulletins.

Make:
Kia
Years:
2015–2020
Models:
Sorento (MQ4)
Variants:
2.0 CRDi 2WD, 2.0 CRDi AWD
View Source
Kia Group PT-2018
Make:
Kia
Years:
2016–2020
Models:
Optima (TF)
Variants:
2.0 CRDi GT-Line, 2.0 CRDi Premium
View Source
Kia EPC Doc. KEPC-D4HB-2016
Identification Guidance

Locate the engine code stamped on a flat machined surface on the front of the cylinder block, near the fuel filter housing (Kia TIS KTIS-ENG-ID-01). The 8th digit of the VIN is 'D' for diesel engines. The D4HB can be visually identified by its black plastic engine cover with "CRDi" branding and the AdBlue tank filler cap located next to the diesel filler cap. Differentiate from the D4HA: D4HB has a higher power output (185 PS vs 136 PS) and features an SCR system with a visible AdBlue injector on the exhaust downpipe.

EGR Cooler Recall/TSB

Issue:

Internal failure of the EGR cooler can allow coolant to leak into the intake manifold.

Evidence:

Kia TSB 17-DL-003

Recommendation:

Inspect for coolant in the intake or white exhaust smoke. Replace cooler per TSB 17-DL-003 if failure is suspected.
AdBlue System

Evidence:

Kia Owner's Manual MQ4/TF

Requirement:

The vehicle will not start if the AdBlue tank is empty. Refill with ISO 22241-compliant AdBlue only.

Maintenance Tip:

Avoid short trips exclusively, as this can prevent the DPF and SCR systems from completing regeneration cycles.

Common Reliability Issues - KIA D4HB-TURBO

The D4HB's primary reliability risk is EGR cooler failure, with elevated incidence in vehicles subjected to frequent short trips. Kia TSB 17-DL-003 documents this issue, while owner reports frequently cite AdBlue system warnings. Incomplete DPF regenerations make regular highway driving critical.

EGR cooler internal leakage
Symptoms: White exhaust smoke, unexplained coolant loss, misfire codes, potential hydro-lock if severe.
Cause: Thermal stress cycles can cause micro-cracks in the EGR cooler core, allowing coolant to seep into the exhaust gas passage.
Fix: Replace the EGR cooler assembly with the updated part number specified in Kia TSB 17-DL-003.
AdBlue system faults or crystallisation
Symptoms: Dashboard warning lights (AdBlue, emissions, check engine), vehicle may enter limp mode or refuse to start.
Cause: Use of non-ISO 22241 AdBlue fluid, infrequent use leading to crystallisation in lines/injector, or sensor failure.
Fix: Refill with correct AdBlue, clear fault codes, and perform a forced regeneration if needed. Replace faulty sensors or lines.
DPF clogging from short journeys
Symptoms: Reduced power, increased fuel consumption, frequent active regeneration cycles (fan noise, hot smell), warning lights.
Cause: Insufficient exhaust temperatures during short urban drives prevent passive DPF regeneration, leading to excessive soot accumulation.
Fix: Drive at sustained highway speeds (60+ mph) for 20-30 minutes to allow passive/active regeneration. Severe cases require professional cleaning.
High-pressure fuel pump (HPFP) wear
Symptoms: Hard starting, rough idle, loss of power, fuel pressure-related fault codes, potential engine stalling.
Cause: Contaminated fuel or extended oil change intervals can lead to premature wear of the Bosch CP4.2 high-pressure fuel pump internals.
Fix: Replace the HPFP assembly. Ensure use of high-quality diesel and strict adherence to oil change schedules to prevent recurrence.
Research Basis

Analysis derived from Kia technical bulletins (2015-2020) and UK DVSA failure statistics (2018-2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about KIA D4HB-TURBO

Find answers to most commonly asked questions about KIA D4HB-TURBO.

Research Resources

Comprehensive technical documentation and regulatory references

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Last Updated: 16 August 2025

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