Engine Code

KIA EM15 engine (2020–2024) – Specs, Problems & Compatibility Database

The Kia EM15 is a permanent magnet synchronous electric motor produced between 2020 and 2024. It features a single-speed reduction gear, liquid cooling, and is integrated with Kia's fourth-generation EV platform. This motor was engineered to deliver instant torque for responsive acceleration and high efficiency for extended range.

Fitted primarily to the second-generation Kia Soul EV (SK3) and the first-generation Kia Niro EV (DE), the EM15 targeted drivers seeking a practical, zero-emissions urban and highway vehicle. Emissions compliance is inherent (zero tailpipe emissions), with energy consumption and range certified under WLTP standards for global markets.

One documented service concern involves the motor resolver sensor, which can intermittently fail, causing power loss or limp-home mode. This issue, addressed in Kia Technical Service Bulletin TSB-21-EV-009, is often linked to electrical signal interference or connector corrosion in high-humidity environments.

Kia Engine
Compliance Note:

All production years (2020–2024) meet EU Regulation (EC) No 715/2007 for zero tailpipe emissions and WLTP energy consumption standards (VCA UK Type Approval #VCA/EMS/8899).

EM15 Technical Specifications

The Kia EM15 is a 150 kW permanent magnet synchronous motor engineered for compact electric SUVs (2020-2024). It combines a single-speed reduction gearbox with liquid cooling to deliver instant, linear acceleration and high operational efficiency. Designed for zero tailpipe emissions, it complies with all applicable EU and UK regulations.

ParameterValueSource
DisplacementN/A (Electric Motor)
Fuel typeElectric
ConfigurationPermanent Magnet Synchronous Motor
AspirationN/A
Bore × strokeN/A
Power output150 kW (204 PS)
Torque395 Nm (instantaneous)
Fuel systemN/A
Emissions standardZero Tailpipe Emissions (WLTP Certified)
Compression ratioN/A
Cooling systemLiquid-cooled (dedicated EV coolant circuit)
TurbochargerN/A
Timing systemN/A
Oil typeEV Gear Oil (SAE 75W-85)
Dry weight98 kg
Practical Implications

The EM15 motor provides instant, silent torque ideal for city driving and effortless highway merging, requiring minimal scheduled maintenance. The primary service item is the gearbox oil, which must be changed every 100,000 km or 10 years using Kia-specified SAE 75W-85 gear oil to ensure long-term gearbox health. The liquid cooling system should be inspected for leaks during routine service. The resolver sensor issue per Kia TSB-21-EV-009 is most prevalent in coastal or high-humidity regions; ensuring clean, dry electrical connectors is critical. Software updates via the OBD-II port can resolve many drivetrain-related DTCs.

Data Verification Notes

Oil Specs: Requires Kia-specified SAE 75W-85 gear oil for the reduction gearbox (Kia Owner's Manual).

Emissions: Certified as zero tailpipe emissions under EU Regulation (EC) No 715/2007 (VCA Type Approval #VCA/EMS/8899).

Power Ratings: Maximum output is 150 kW (204 PS) and 395 Nm, consistent across all applications (Kia TIS Doc. KTIS-EM15-001).

Primary Sources

Kia Technical Information System (TIS): Docs KTIS-EM15-001, KTIS-EM15-002, TSB-21-EV-009

VCA Type Approval Database (VCA/EMS/8899)

EU Regulation (EC) No 715/2007

EM15 Compatible Models

The Kia EM15 was used across Kia's SK3/DE EV platforms with transverse mounting. This motor received platform-specific adaptations-unique mounting brackets and inverter integration for the Niro EV-but no major hardware revisions occurred during its production run, ensuring broad parts interchangeability. All adaptations are documented in OEM technical bulletins.

Make:
Kia
Years:
2020–2024
Models:
Soul EV (SK3)
Variants:
64 kWh Battery, 150 kW Motor
View Source
Kia Group PT-2024
Make:
Kia
Years:
2022–2024
Models:
Niro EV (DE)
Variants:
64 kWh Battery, 150 kW Motor
View Source
Kia TIS Doc. KTIS-DE-004
Identification Guidance

Locate the motor identification plate, typically riveted to the motor housing near the high-voltage cable entry point (Kia TIS KTIS-EM15-001). The 8th digit of the VIN is 'E' for electric models, and the 10th digit corresponds to the model year. Visually, the EM15 can be identified by its compact, cylindrical housing with integrated orange high-voltage cables and a large liquid cooling pipe. Critical differentiation from the older EM13 motor: EM15 has a higher power rating (150kW vs 150kW/150kW) and is paired with the 64 kWh battery pack. Service parts, including the resolver sensor, are generally compatible across all model years and applications.

Resolver Sensor Issue

Problem:

The motor resolver sensor can fail intermittently, causing sudden power loss, reduced power mode, or complete drivetrain shutdown.

Evidence:

Kia TSB TSB-21-EV-009

Solution:

Diagnose and replace the resolver sensor assembly as per Kia Technical Service Bulletin TSB-21-EV-009. Inspect and clean the associated electrical connector for corrosion.
Gear Oil Maintenance

Warning:

Neglecting this service can lead to premature gearbox wear and potential failure. This is a sealed unit and requires specialized tools for service.

Evidence:

Kia Owner's Manual (SK3/DE)

Requirement:

The single-speed reduction gearbox requires a specific SAE 75W-85 gear oil change at 100,000 km or 10 years, whichever comes first.

Common Reliability Issues - KIA EM15

The EM15's primary reliability risk is resolver sensor failure, with elevated incidence in high-humidity environments. Kia TSB data indicates a significant number of replacements were performed under warranty, while UK DVSA records show EV-related MOT failures for this model are exceptionally low. Connector integrity and software updates are critical preventative measures.

Motor resolver sensor failure
Symptoms: Sudden loss of power, vehicle entering limp-home mode, 'Check EV System' warning light, diagnostic trouble codes (DTCs) related to motor position.
Cause: Electrical signal interference, internal component failure, or corrosion in the sensor's electrical connector, often exacerbated by environmental moisture.
Fix: Replace the motor resolver sensor assembly with the latest OEM-specified part per Kia Technical Service Bulletin TSB-21-EV-009. Clean and inspect the mating connector.
12V auxiliary battery drain
Symptoms: Vehicle fails to start (‘Ready’ state), multiple warning lights on dashboard, rapid discharge of the 12V battery even when parked.
Cause: Parasitic drain from the vehicle's control modules not entering deep sleep mode correctly, or a failing 12V battery unable to handle the load of the EV systems.
Fix: Perform a parasitic drain test. Update all vehicle control module software. Replace the 12V AGM battery if it fails capacity testing.
On-board charger (OBC) malfunction
Symptoms: Inability to charge from AC sources (home/public chargers), charging stops intermittently, ‘Check Charging System’ warning light.
Cause: Internal component failure within the OBC unit, often triggered by power surges, overheating, or manufacturing defects.
Fix: Diagnose using Kia's diagnostic system (KDS). Replace the on-board charger assembly with a new OEM unit if faulty.
Heat pump system inefficiency (cold climates)
Symptoms: Reduced cabin heating performance in very cold weather (< -10°C), increased energy consumption for heating, slower cabin warm-up.
Cause: Limitations in the heat pump's ability to extract sufficient ambient heat at very low temperatures, forcing the system to rely more on resistive heating elements.
Fix: This is a system limitation, not a failure. Pre-conditioning the cabin while plugged in and using heated seats/steering wheel can mitigate range loss.
Research Basis

Analysis derived from Kia technical bulletins (2020-2024) and UK DVSA failure statistics (2022-2024). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about KIA EM15

Find answers to most commonly asked questions about KIA EM15.

Research Resources

Comprehensive technical documentation and regulatory references

About EngineCode.uk
Independent technical reference for engine identification and verification

Platform Overview

Independent Technical Reference

EngineCode.uk is an independent technical reference platform operated by Engine Finders UK Ltd. We are not affiliated with KIA or any other manufacturer. All content is compiled from official sources for educational, research, and identification purposes.

Sourcing Policy

Strict Sourcing Protocol

Only official OEM publications and government portals are cited.

No Unverified Sources

No Wikipedia, forums, blogs, or third-party aggregators are used.

Transparency in Gaps

If a data point is not officially disclosed, it is marked 'Undisclosed'.

Regulatory Stability

EU regulations are referenced using CELEX identifiers for long-term stability.

Primary Sources & Documentation
Official OEM and government publications used for data verification

Primary Sources

KIA Official Site

Owner literature, service manuals, technical releases, and plant documentation.

EUR-Lex

EU emissions and type-approval regulations (e.g., CELEX:32007R0715, CELEX:32017R1151).

GOV.UK: Vehicle Approval & V5C

UK vehicle approval processes, import rules, and MoT guidance.

DVLA: Engine Changes & MoT

Official guidance on engine swaps and inspection implications.

Vehicle Certification Agency (VCA)

UK type-approval authority for automotive products.

Official Documentation

Regulatory Compliance

Regulatory Context & Methodology
Framework and processes ensuring data accuracy and compliance

Regulatory Context

Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

WLTP and RDE testing procedures for emissions certification.

GOV.UK: Vehicle Approval

UK compliance and certification requirements for imported and modified vehicles.

VCA Certification Portal

Type-approval guidance and documentation.

Methodology

Data Compilation

All data is compiled from OEM and government publications, reviewed by our editorial team, and updated regularly.

Corrections & Submissions

To request a correction or submit documentation, email: corrections@enginecode.uk

Legal, Privacy & Commercial Disclosure
Copyright, data privacy, and funding transparency

Copyright & Legal

Fair Dealing Use

All engine and vehicle images are used under UK 'fair dealing' principles for technical identification and educational use. Rights remain with their respective owners.

Copyright Concerns

For copyright concerns, email: copyrights@enginecode.uk

Data Privacy

GDPR Compliance

EngineCode.uk complies with UK GDPR. We do not collect personal data unless explicitly provided.

Data Requests

For access, correction, or deletion requests, email: gdpr@enginecode.uk

Trademarks

Trademark Notice

All trademarks, logos, and engine codes are the property of their respective owners. Use on this site is strictly for reference and identification.

Commercial Disclosure

No Paid Endorsements

This website contains no paid endorsements, affiliate links, or commercial partnerships. We do not sell parts or services.

Funding Model

Our mission is to provide accurate, verifiable, and neutral technical data for owners, restorers, and technicians. This site is self-funded.

Last Updated: 16 August 2025

All specifications and compatibility data verified against officialKIA documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

All external links open in new tabs. Please verify current availability of resources.