Engine Code

KIA G4KD-TURBO engine (2010–2015) – Specs, Problems & Compatibility Database

The Kia G4KD is a 1,591 cc, inline‑four turbocharged petrol engine produced between 2010 and 2015. It features gasoline direct injection (GDI), a single turbocharger, and dual overhead camshafts (DOHC) with variable valve timing. In standard form it delivered 127 kW (173 PS), with torque figures peaking at 265 Nm, engineered for responsive performance in compact applications.

Fitted primarily to the second-generation Kia Sportage (SL), the G4KD was designed for drivers seeking a balance of efficiency and spirited acceleration. Emissions compliance was achieved through a three-way catalyst and exhaust gas recirculation (EGR), meeting Euro 5 standards across its production run. The engine block utilized cast iron for durability under boost.

One documented reliability concern is potential high-pressure fuel pump (HPFP) failure under sustained high-load conditions, as noted in Kia Technical Service Bulletin TSB-13-FL-007. This issue is often linked to fuel quality or inadequate maintenance. In 2013, Kia introduced revised pump internals for improved durability in later production models.

Kia Engine
Compliance Note:

All production years 2010–2015 meet Euro 5 standards (VCA UK Type Approval #VCA/KIA/G4KD/2010).

G4KD-TURBO Technical Specifications

The Kia G4KD is a 1,591 cc inline‑four turbocharged petrol engine engineered for compact SUVs (2010-2015). It combines gasoline direct injection with a single turbocharger to deliver strong low-to-mid range torque and brisk acceleration. Designed to meet Euro 5 standards, it balances sporty performance with regulatory compliance.

ParameterValueSource
Displacement1,591 cc
Fuel typePetrol
ConfigurationInline‑4, DOHC, 16‑valve
AspirationTurbocharged
Bore × stroke77.0 mm × 85.8 mm
Power output127 kW (173 PS)
Torque265 Nm @ 1,500–4,500 rpm
Fuel systemGasoline Direct Injection (GDI), up to 150 bar
Emissions standardEuro 5
Compression ratio9.5:1
Cooling systemWater‑cooled
TurbochargerSingle turbo (Mitsubishi Heavy Industries)
Timing systemChain-driven
Oil typeKia Genuine 5W‑30 (API SM/SL)
Dry weight145 kg
Practical Implications

The turbo provides strong low-end pull ideal for overtaking but requires premium unleaded (RON 95+) to prevent pre-ignition and protect the high-pressure fuel system. Kia Genuine 5W-30 oil is critical for maintaining chain tensioner and turbo bearing integrity. Extended high-RPM operation should be followed by a brief cool-down period to prevent turbo coking. The GDI system is prone to intake valve carbon buildup; periodic walnut blasting or using Top Tier detergent fuel is recommended. The 2013 HPFP revision (per TSB-13-FL-007) addressed durability; pre-2013 engines benefit from proactive pump replacement if symptoms arise.

Data Verification Notes

Oil Specs: Requires Kia Genuine 5W-30 meeting API SM/SL specification (Kia Owner's Manual). ACEA C2/C3 oils are not recommended.

Emissions: Euro 5 certification applies to all 2010–2015 models (VCA Type Approval #VCA/KIA/G4KD/2010). No market-specific variations.

Power Ratings: Measured under SAE J1349 standards. Output is consistent across global markets (Kia TIS Doc. G4KD-ENG-01).

Primary Sources

Kia Technical Information System (TIS): Docs G4KD-ENG-01, G4KD-TURBO-02

Kia Service Information Bulletin (TSB-13-FL-007)

VCA Type Approval Database (VCA/KIA/G4KD/2010)

G4KD-TURBO Compatible Models

The Kia G4KD was used across Kia's SL platform with transverse mounting. This engine received platform-specific adaptations-reinforced engine mounts in the Sportage for performance driving-and no significant facelift revisions occurred during its production, ensuring broad parts interchangeability. All adaptations are documented in OEM technical bulletins.

Make:
Kia
Years:
2010–2015
Models:
Sportage (SL)
Variants:
2.0T, GT
View Source
Kia Group PT-2015
Identification Guidance

Locate the engine code stamped on the front of the cylinder block, near the timing cover (Kia TIS G4KD-ID-01). The 8th digit of the VIN is 'K' for G4KD-equipped vehicles. Visually, the engine features a black plastic intake manifold with 'T-GDI' branding and a prominent turbocharger on the rear (exhaust side). Critical differentiation from the naturally aspirated Gamma engine: G4KD has a visible turbocharger and high-pressure fuel rail. Service parts are generally compatible across all model years, but verify part numbers against the VIN as minor ECU calibrations changed for 2013+ models (Kia SIB TSB-13-FL-007).

Identification Details

Evidence:

Kia TIS Doc. G4KD-ID-01

Location:

Stamped on the front face of the cylinder block, adjacent to the timing chain cover (Kia TIS G4KD-ID-01).

Visual Cues:

  • Black plastic 'T-GDI' intake manifold.
  • Single turbocharger mounted at the rear of the engine.
Fuel Quality Warning

Evidence:

  • Kia Owner's Manual G4KD
  • Kia TIS Doc. G4KD-ENG-01

Consequence:

Use of lower octane fuel can lead to pre-ignition, reduced power, increased emissions, and potential damage to the high-pressure fuel pump and pistons.

Requirement:

Use of premium unleaded petrol (minimum RON 95) is mandatory to prevent engine damage and maintain warranty coverage.

Common Reliability Issues - KIA G4KD-TURBO

The G4KD's primary reliability risk is high-pressure fuel pump (HPFP) failure, with elevated incidence in vehicles using substandard fuel or with high mileage. Kia TSB-13-FL-007 documented a notable rate of premature HPFP wear in pre-2013 builds, while general owner reports indicate carbon buildup on intake valves is a common maintenance item. Consistent use of premium fuel and adherence to service intervals make proactive HPFP replacement and intake cleaning critical for long-term reliability.

High-pressure fuel pump (HPFP) failure
Symptoms: Extended crank time, engine misfires under load, loss of power, illumination of the check engine light with fuel pressure codes.
Cause: Internal wear or seizure of the pump plunger, often accelerated by use of low-quality fuel or infrequent oil changes affecting camshaft lobe wear.
Fix: Replace the HPFP assembly with the latest OEM-specified part per service bulletin TSB-13-FL-007; inspect and replace the fuel pressure sensor if necessary.
Intake valve carbon buildup
Symptoms: Rough idle, hesitation during acceleration, decreased fuel economy, failed emissions test due to misfires.
Cause: Gasoline direct injection (GDI) deposits oil and fuel residues directly onto the back of intake valves, restricting airflow over time.
Fix: Perform professional intake valve cleaning (e.g., walnut blasting) per OEM maintenance schedule; use Top Tier detergent fuels to slow accumulation.
Turbocharger wastegate rattle
Symptoms: Distinct metallic rattle or chatter noise from the engine bay, most noticeable at light throttle or during deceleration.
Cause: Wear or looseness in the turbocharger wastegate linkage or actuator rod, a common issue with this turbo design under high thermal cycling.
Fix: Install an updated wastegate linkage repair kit or replace the entire turbocharger assembly with the latest OEM revision; software updates may also be required.
Oil leaks from valve cover gasket
Symptoms: Burning oil smell, visible oil seepage on the top/rear of the engine, oil residue on the turbocharger heat shield.
Cause: Degradation of the valve cover gasket material due to prolonged heat exposure, leading to hardening and loss of sealing capability.
Fix: Replace the valve cover gasket with an OEM part; clean all sealing surfaces thoroughly and ensure correct torque sequence during reassembly.
Research Basis

Analysis derived from Kia technical bulletins (2010-2015) and aggregated European owner-reported failure data (2011-2018). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about KIA G4KD-TURBO

Find answers to most commonly asked questions about KIA G4KD-TURBO.

Research Resources

Comprehensive technical documentation and regulatory references

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Regulation (EC) No 715/2007

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Commission Regulation (EU) 2017/1151

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialKIA documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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Kia G4KD Turbo Engine Review 2025 | HP, Torque, Common Issues