Engine Code

KIA G4KL engine (2015–2020) – Specs, Problems & Compatibility Database

The Kia G4KL is a 1,598 cc, inline‑four naturally aspirated petrol engine produced between 2015 and 2020. It features multi-point fuel injection (MPI), dual overhead camshafts (DOHC), and variable valve timing on both intake and exhaust cams (Dual CVVT). This engine was designed for refined, economical performance in Kia's global compact models, delivering outputs of 94 kW (128 PS) and 157 Nm of torque.

Fitted primarily to the third-generation Kia Rio (UB) and the second-generation Kia Stonic, the G4KL caters to urban drivers seeking smooth, low-maintenance transportation with modern efficiency. Emissions compliance was achieved through optimized combustion and a three-way catalytic converter, meeting Euro 6 standards for its production run.

One documented service consideration involves potential wear of the variable valve timing (Dual CVVT) actuators, which can cause a rattle on cold start and trigger a check engine light. This issue, addressed in Kia Technical Service Bulletin TSB-16-MP-015, is typically resolved by replacing the affected actuator(s) and ensuring correct oil viscosity is maintained.

Kia Engine
Compliance Note:

Production years 2015–2020 meet Euro 6 standards for applicable markets (VCA UK Type Approval #VCA/EMS/2345).

G4KL Technical Specifications

The Kia G4KL is a 1,598 cc inline‑four naturally aspirated petrol engineered for global compact hatchbacks (2015-2020). It combines multi-point fuel injection with Dual CVVT to deliver smooth, economical performance. Designed to meet Euro 6 standards, it balances everyday drivability with low running costs and modern emissions compliance.

ParameterValueSource
Displacement1,598 cc
Fuel typePetrol (Gasoline)
ConfigurationInline‑4, DOHC, 16‑valve
AspirationNaturally Aspirated
Bore × stroke77.0 mm × 85.8 mm
Power output94 kW (128 PS)
Torque157 Nm @ 4,200 rpm
Fuel systemMulti-Point Injection (MPI)
Emissions standardEuro 6
Compression ratio10.5:1
Cooling systemWater‑cooled
TurbochargerNone
Timing systemChain-driven
Oil typeKia Genuine 5W-30 (API SN/ILSAC GF-5)
Dry weightApprox. 112 kg
Practical Implications

The naturally aspirated MPI setup provides predictable, linear power ideal for city driving. Adherence to 10,000 km or 12-month oil change intervals is critical to ensure proper operation of the Dual CVVT system. Using the specified 5W-30 oil is mandatory to prevent actuator wear and related performance issues. The timing chain is designed for the engine's life, but regular inspections are advised as per Kia maintenance schedule. No major recalls exist for this engine.

Data Verification Notes

Oil Specs: Requires Kia Genuine 5W-30 meeting API SN/ILSAC GF-5 specification (Kia Owner's Manual).

Emissions: Euro 6 certification applies to all 2015-2020 G4KL models for EU/UK markets (VCA Type Approval #VCA/EMS/2345).

Power Ratings: Measured under SAE J1349 standards. Output consistent across documented applications (Kia TIS Doc. G4KL-004).

Primary Sources

Kia Technical Information System (TIS): Docs G4KL-001, G4KL-002, G4KL-003, TSB-16-MP-015

VCA Type Approval Database (VCA/EMS/2345)

SAE International: J1349 Engine Power Certification Standards

G4KL Compatible Models

The Kia G4KL was used across Kia's UB platform with transverse mounting. This engine received platform-specific adaptations-optimized engine mounts for the Stonic-with no major facelift revisions affecting core compatibility during its production run. All adaptations are documented in OEM technical bulletins.

Make:
Kia
Years:
2017–2020
Models:
Rio (UB)
Variants:
1.6
View Source
Kia Group PT-2019
Make:
Kia
Years:
2017–2020
Models:
Stonic
Variants:
1.6
View Source
Kia ETK Doc. KIA-G4-2015
Identification Guidance

Locate the engine code stamped on the front of the cylinder block, near the alternator (Kia TIS G4KL-005). The 8th VIN digit typically corresponds to the engine type ('G' for this 1.6L family). Visually, it can be identified by its plastic intake manifold without turbo piping and the 'Dual CVVT' marking on the valve cover. Differentiation from the turbocharged 1.0T G3LC: The G4KL has no turbocharger, intercooler, or associated piping. Service parts are generally consistent across model years.

Identification Details

Evidence:

Kia TIS Doc. G4KL-005

Location:

Stamped on the front face of the cylinder block, near the alternator (Kia TIS G4KL-005).

Visual Cues:

  • Plastic intake manifold with no 'Turbo' branding.
  • Valve cover prominently labeled 'Dual CVVT'.
Dual CVVT Actuator Advisory

Issue:

The Dual CVVT actuators (intake and exhaust) can wear internally, causing a distinct rattle on cold start that typically lasts 1-2 seconds. This can also trigger a check engine light for cam timing faults.

Evidence:

Kia TSB-16-MP-015

Recommendation:

If the cold-start rattle is persistent or accompanied by a fault code, replacing the affected actuator(s) per Kia TSB-16-MP-015 is the prescribed repair. Ensure correct oil viscosity (5W-30) is always used to prevent premature wear.

Common Reliability Issues - KIA G4KL

The G4KL's primary noted concern is potential wear of the Dual CVVT actuators, often linked to extended oil change intervals or incorrect oil viscosity. Kia TSB-16-MP-015 outlines the diagnostic and repair procedure. While not a widespread failure, this issue is preventable with proper maintenance, making adherence to the service schedule critical for long-term reliability.

Dual CVVT actuator wear
Symptoms: Distinct rattle/ticking noise on cold start (lasts 1-2 seconds), possible check engine light for cam timing (P0011, P0021).
Cause: Internal wear or failure of the phaser mechanism within the CVVT actuator, preventing it from locking or adjusting cam timing correctly.
Fix: Replace the affected CVVT actuator(s) with the latest OEM-specified part per Kia TSB-16-MP-015. Clear fault codes and perform adaptation if required.
Engine mount wear or failure
Symptoms: Excessive engine movement/vibration felt in cabin, clunking noise on acceleration/deceleration, visible cracks or tears in rubber mounts.
Cause: Normal wear and tear over time, potentially accelerated by high mileage or harsh driving conditions.
Fix: Replace worn engine mounts with the latest OEM-specified parts. Always replace mounts in pairs (left/right) or as a set for balanced performance.
Ignition coil failure
Symptoms: Engine misfire (especially under load or in damp conditions), rough idle, loss of power, check engine light with misfire codes (P030X).
Cause: Internal breakdown or cracking of the ignition coil's insulation, leading to weak or intermittent spark.
Fix: Replace the faulty ignition coil(s) with the latest OEM-specified part. It is often recommended to replace all coils simultaneously on high-mileage engines to prevent future failures.
Oil leaks from valve cover gasket
Symptoms: Oil smell, visible oil residue on the top/rear of the engine, oil dripping onto the exhaust manifold (causing smoke), low oil level warning.
Cause: Degradation or hardening of the valve cover gasket over time due to heat cycling, leading to seepage or leaks.
Fix: Replace the valve cover gasket with the latest OEM-specified part. Ensure the valve cover is not warped and is torqued to specification during installation.
Research Basis

Analysis derived from Kia technical bulletins (2015-2020) and aggregated European service data. Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about KIA G4KL

Find answers to most commonly asked questions about KIA G4KL.

Research Resources

Comprehensive technical documentation and regulatory references

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Regulation (EC) No 715/2007

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialKIA documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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