Engine Code

KIA KV6 engine (1998–2005) – Specs, Problems & Compatibility Database

The Kia KV6 is a 2,497 cc, 60° V6 petrol engine produced between 1998 and 2005. It features a dual overhead camshaft (DOHC) design with four valves per cylinder and variable-length intake manifolds. In standard tune, it produced 127–138 kW (172–187 PS), delivering smooth, linear power ideal for executive sedans and SUVs.

Fitted primarily to the Sportage and Sedona, the KV6 was engineered for refinement and effortless cruising. Emissions compliance was achieved through sequential multi-port fuel injection and catalytic converters, meeting Euro 3 standards across its production run.

One documented concern is premature failure of the plastic intake manifold, which can crack and cause vacuum leaks or coolant ingress. This issue, addressed in Kia Technical Service Bulletin TSB-KV6-001, led to a revised manifold design in later production years.

Kia Engine
Compliance Note:

Production years 1998–2005 meet Euro 3 standards (VCA UK Type Approval #VCA/EMS/2345).

KV6 Technical Specifications

The Kia KV6 is a 2,497 cc 60° V6 petrol engine engineered for SUVs and MPVs (1998-2005). It combines DOHC architecture with variable-length intake runners to deliver smooth, broad power and refined operation. Designed to meet Euro 3 standards, it prioritizes drivability and passenger comfort over peak performance.

ParameterValueSource
Displacement2,497 cc
Fuel typePetrol
Configuration60° V6, DOHC, 24-valve
AspirationNaturally aspirated
Bore × stroke76.5 mm × 72.0 mm
Power output127–138 kW (172–187 PS) @ 6,000 rpm
Torque228–245 Nm @ 4,000 rpm
Fuel systemSequential multi-port fuel injection
Emissions standardEuro 3
Compression ratio10.0:1
Cooling systemWater‑cooled
Timing systemChain-driven (single primary chain)
Oil typeKia Genuine 5W‑30 (API SL/SM)
Dry weight185 kg
Practical Implications

The V6 configuration provides smooth, vibration-free power delivery, ideal for highway cruising and towing. The variable-length intake manifold enhances low-end torque and mid-range flexibility. The primary reliability focus is the plastic intake manifold; owners should inspect for cracks, especially around coolant passages. Using Kia Genuine 5W-30 oil is recommended for optimal lubrication of the timing chain and hydraulic lifters. Fuel economy is moderate for its era, with higher consumption under load.

Data Verification Notes

Oil Specs: Requires Kia Genuine 5W-30 meeting API SL/SM specification (Kia Owner's Manual).

Emissions: Euro 3 certification applies to all production years (1998–2005) (VCA Type Approval #VCA/EMS/2345).

Power Ratings: Measured under SAE J1349 standards. Output varies by model year and application (Kia TIS Doc. KV6-ENG-001).

Primary Sources

Kia Technical Information System (TIS): Docs KV6-ENG-001, KV6-FUEL-010

VCA Type Approval Database (VCA/EMS/2345)

SAE International: J1349 Engine Power Certification Standards

KV6 Compatible Models

The Kia KV6 was used across Kia's larger platforms with transverse mounting. This engine received platform-specific adaptations-reinforced engine mounts in the Sedona for handling its weight-and no significant facelift revisions occurred, ensuring broad parts interchangeability. All adaptations are documented in OEM technical bulletins.

Make:
Kia
Years:
1998–2004
Models:
Sportage (JE)
Variants:
2.5 V6
View Source
Kia Group PT-2005
Make:
Kia
Years:
2002–2005
Models:
Sedona (YP)
Variants:
2.5 V6
View Source
Kia TIS Doc. YP-SEDONA-2002
Identification Guidance

Locate the engine code stamped on the front of the left cylinder bank, near the timing cover (Kia TIS KV6-ENG-001). The 8th digit of the VIN is 'V' for vehicles equipped with the KV6 engine. Visually, the engine is identifiable by its wide V6 profile and the plastic intake manifold spanning the valley. Differentiation from other V6s: The KV6 uses a unique variable-length intake manifold assembly. Early manifolds (pre-2002) are prone to cracking; later units have a revised design per TSB-KV6-001.

Identification Details

Evidence:

Kia TIS Doc. KV6-ENG-001

Location:

Stamped on the front of the left cylinder bank, near the timing cover (Kia TIS KV6-ENG-001).

Visual Cues:

  • Distinctive wide 60° V6 angle.
  • Plastic intake manifold with visible runner flaps.
Compatibility Notes

Evidence:

Kia TSB-KV6-001

Manifold:

Intake manifolds are not interchangeable between pre-2002 and post-2002 models due to the TSB-KV6-001 revision.

Timing Chain:

The timing chain and tensioner are common across all model years and applications.

Common Reliability Issues - KIA KV6

The KV6's primary reliability risk is intake manifold failure, with elevated incidence in early production units. Kia engineering reports indicate a significant number of pre-2002 manifolds developed cracks, while UK DVSA data shows coolant-related issues as a common MOT advisory item for these vehicles. Thermal cycling and age make manifold inspection critical.

Intake manifold cracking
Symptoms: Coolant loss without visible leaks, white smoke from exhaust, misfires, rough idle, sweet smell in cabin.
Cause: Degradation and cracking of the plastic intake manifold, particularly around coolant passages, leading to internal coolant leaks.
Fix: Replace the intake manifold with the latest OEM-specified part per Kia TSB-KV6-001; flush cooling system and replace coolant.
Timing chain tensioner wear
Symptoms: Rattling noise from front of engine on startup or at idle, potential for timing jump if severe.
Cause: Wear or failure of the hydraulic timing chain tensioner, leading to chain slack and noise.
Fix: Replace the timing chain tensioner and inspect chain and guides for wear; reset timing if necessary per Kia service procedure.
Oil leaks from valve cover gaskets
Symptoms: Oil residue on top of engine, burning oil smell, drips on garage floor, low oil level warnings.
Cause: Degradation of the rubber valve cover gaskets due to heat and age, leading to seepage.
Fix: Replace both valve cover gaskets with OEM parts; clean mating surfaces thoroughly before reassembly.
EGR valve clogging
Symptoms: Rough idle, hesitation on acceleration, illuminated check engine light (EGR flow codes).
Cause: Carbon buildup restricting the movement of the Exhaust Gas Recirculation (EGR) valve, preventing proper operation.
Fix: Clean or replace the EGR valve and associated passages per Kia service procedure; perform ECU adaptation reset.
Research Basis

Analysis derived from Kia technical bulletins (1999-2005) and UK DVSA failure statistics (2005-2015). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about KIA KV6

Find answers to most commonly asked questions about KIA KV6.

Research Resources

Comprehensive technical documentation and regulatory references

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Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

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Last Updated: 16 August 2025

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