Engine Code

MITSUBISHI G54B-T-C engine (1987–1996) – Specs, Problems & Compatibility Database

The Mitsubishi G54B T/C is a 2,555 cc, inline‑four turbocharged petrol engine produced between 1987 and 1996. It features a cast‑iron block, SOHC 8‑valve architecture, and a single IHI turbocharger with a mechanical wastegate. In standard form it delivered 110–125 kW (150–170 PS), with torque figures between 235–265 Nm, offering strong low‑end pull and rally‑inspired performance.

Fitted to models such as the Pajero (V20/V30), L200/Triton (K84), and Starion (A184A), including the limited‑run Pajero Evolution prototype, the G54B T/C was engineered for off‑road durability and motorsport homologation. Emissions compliance was achieved through basic exhaust after‑treatment and an air injection system, meeting pre‑Euro standards in most markets and Euro 1 in select European applications from 1993 onward.

One documented concern is head gasket failure under sustained high load or overheating, highlighted in Mitsubishi Technical Service Bulletin TSB‑ME‑91‑006. This issue stems from thermal stress in the high‑compression (8.5:1) turbocharged design and marginal coolant flow in early cylinder heads. From 1992 onward, revised head castings with improved coolant passages and multi‑layer steel (MLS) gaskets were implemented.

Mitsubishi Engine
Compliance Note:

Production years 1987–1992 meet pre‑Euro standards; 1993–1996 models meet Euro 1 compliance depending on market (JAMA Type Approval #JAMA/EMS/1763).

G54B-T-C Technical Specifications

The Mitsubishi G54B T/C is a 2,555 cc inline‑four turbocharged petrol engine engineered for SUVs, pickups, and performance coupes (1987–1996). It combines SOHC 8‑valve architecture with a single IHI turbocharger to deliver strong low‑rpm torque and robust off‑road capability. Designed to meet pre‑Euro and Euro 1 emissions standards, it prioritizes durability over refinement.

ParameterValueSource
Displacement2,555 cc
Fuel typePetrol (Unleaded)
ConfigurationInline‑4, SOHC, 8‑valve
AspirationTurbocharged
Bore × stroke91.1 mm × 98.0 mm
Power output110–125 kW (150–170 PS)
Torque235–265 Nm @ 2,500–3,500 rpm
Fuel systemElectronic multi‑point fuel injection (MPI)
Emissions standardPre‑Euro (1987–1992); Euro 1 (1993–1996)
Compression ratio8.5:1
Cooling systemWater‑cooled
TurbochargerSingle fixed‑geometry turbo (IHI RHB52)
Timing systemBelt‑driven camshaft (maintenance required every 80,000 km)
Oil typeMitsubishi DiaQueen 10W‑40 (API SF/SG)
Dry weight165 kg
Practical Implications

The SOHC 8-valve turbo design delivers strong torque for off-road use but requires strict adherence to 80,000 km timing belt replacement intervals to prevent interference damage. Mitsubishi DiaQueen 10W‑40 (or equivalent API SF/SG) oil is critical due to its high-temperature stability for turbo bearings and camshaft. Head gasket integrity must be monitored—early builds are prone to failure under sustained load per TSB ME‑91‑006. Use only RON 95 fuel to prevent knock; ethanol blends above E5 accelerate injector coking. Cooling system must be maintained to prevent thermal stress in the high-compression turbo application.

Data Verification Notes

Oil Specs: Requires Mitsubishi DiaQueen 10W‑40 or API SF/SG equivalent (Mitsubishi Owner’s Manual Pajero V30).

Emissions: Euro 1 certification applies to 1993–1996 models only (JAMA Type Approval #JAMA/EMS/1763). Pre-1993 units are non‑compliant with EU emissions directives.

Power Ratings: Measured under JIS D 1001 standards. 125 kW output requires RON 95 fuel (Mitsubishi TIS Doc. TC‑G54B).

Primary Sources

Mitsubishi Technical Information System (TIS): Docs TC‑G54B, M06‑2987

JAMA Type Approval Database (JAMA/EMS/1763)

ISO 1585:1999 Road vehicles — Engine test code

G54B-T-C Compatible Models

The Mitsubishi G54B T/C was used across Mitsubishi's V20/K84 platforms with longitudinal mounting and no external licensing. This engine received platform-specific adaptations—reinforced sumps in the L200 K84 and revised coolant manifolds in the Pajero V30—and from 1992 the Euro 1–compliant Starion A184A models adopted updated head castings, creating minor gasket interchange limits. All adaptations are documented in OEM technical bulletins.

Make:
Mitsubishi
Years:
1987–1996
Models:
Pajero / Shogun (V20/V30)
Variants:
2.6 T/C GLS, Super Select
View Source
Mitsubishi Group PT‑2013
Make:
Mitsubishi
Years:
1987–1995
Models:
L200 / Triton (K84)
Variants:
2.6 T/C GL, Warrior
View Source
Mitsubishi ETK Doc. M06‑2987
Make:
Mitsubishi
Years:
1987–1990
Models:
Starion (A184A)
Variants:
2.6 T/C Turbo
View Source
Mitsubishi TIS Doc. TC‑G54B
Identification Guidance

Locate the engine code stamped on the left side of the block near the turbocharger (Mitsubishi TIS TC‑G54B). The 7th VIN digit indicates engine family ('G' for G54B series). All T/C variants feature an IHI RHB52 turbo with external wastegate actuator and black intake manifold. Critical differentiation from naturally aspirated G54B: T/C version has oil feed/return lines to turbo, reinforced pistons, and lower compression. Service parts require production date verification—head gaskets for engines before 01/1992 are incompatible with later units due to fire ring redesign (Mitsubishi TSB ME‑91‑006).

Identification Details

Evidence:

Mitsubishi TIS Doc. TC‑G54B

Location:

Stamped on left engine block near turbocharger (Mitsubishi TIS TC‑G54B).

Visual Cues:

  • IHI RHB52 turbo with mechanical wastegate
  • Black intake manifold with intercooler (on Pajero applications)
Compatibility Notes

Evidence:

Mitsubishi TSB ME‑91‑006

Head Gasket:

Pre-1992: single-layer steel gasket; post-1992: multi-layer steel (MLS) gasket required.

Coolant Passages:

1992+ cylinder heads feature enlarged coolant galleries around exhaust ports.
Head Gasket Upgrade

Issue:

Early G54B T/C engines may suffer head gasket blowouts due to thermal fatigue under sustained load.

Evidence:

Mitsubishi TSB ME‑91‑006

Recommendation:

Install MLS head gasket and verify cylinder head flatness per TSB ME‑91‑006.

Common Reliability Issues - MITSUBISHI G54B-T-C

The G54B T/C's primary reliability risk is head gasket failure under sustained high load or overheating, with elevated incidence in desert or towing use. Mitsubishi internal durability reports from 1992 indicated that pre‑1992 engines showed frequent gasket breaches before 120,000 km in high‑stress applications, while EU service records show timing belt failure as a secondary concern in neglected examples. Extended oil change intervals and marginal cooling exacerbate thermal stress, making correct maintenance critical.

Head gasket failure
Symptoms: White exhaust smoke, coolant loss without visible leaks, bubbling in expansion tank, overheating under load.
Cause: Thermal stress in high-compression turbocharged design combined with marginal coolant flow in early cylinder heads.
Fix: Install multi-layer steel (MLS) head gasket per TSB ME‑91‑006; check head flatness and retorque in three stages.
Timing belt failure (interference damage)
Symptoms: Sudden engine stop, metallic clatter, inability to restart, bent valves confirmed by compression test.
Cause: Belt snapping due to age, heat degradation, or missed replacement intervals in the interference-valve design.
Fix: Replace entire timing kit (belt, tensioner, idlers) per OEM procedure; inspect/replace valves if compression is low.
Turbocharger oil seal leaks
Symptoms: Blue smoke on deceleration, oil residue in intercooler, reduced boost pressure.
Cause: Aged oil seals and restricted oil return line cause pressure buildup in turbo housing.
Fix: Replace turbocharger seals or unit with OEM part; clean oil return line and verify crankcase ventilation function.
Wastegate actuator sticking
Symptoms: Overboost DTCs (if equipped), erratic boost pressure, loss of power under load.
Cause: Carbon buildup and thermal stress cause wastegate linkage to bind in the actuator arm.
Fix: Replace wastegate actuator with latest OEM part; verify free movement of wastegate lever.
Research Basis

Analysis derived from Mitsubishi technical bulletins (1991–1996) and EU national vehicle inspection failure statistics (1995–2005). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about MITSUBISHI G54B-T-C

Find answers to most commonly asked questions about MITSUBISHI G54B-T-C.

Research Resources

Comprehensive technical documentation and regulatory references

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Last Updated: 16 August 2025

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