Engine Code

PEUGEOT DHW-XUD9SD engine (1989–1994) – Specs, Problems & Compatibility Database

The Peugeot DHW, also known as the XUD9SD, is a 1,905 cc, inline‑four indirect‑injection turbo‑diesel engine produced between 1989 and 1994. It features a mechanically controlled injection pump, a fixed‑geometry turbocharger, and a single overhead camshaft (SOHC) with 8 valves. This robust design delivered 66 kW (90 PS) and 190 Nm of torque, prioritizing durability and low‑end pulling power for everyday drivability.

Fitted to models such as the 405 GRDT and 605 SRDT, the DHW (XUD9SD) was engineered for drivers seeking dependable, economical long‑distance cruising and strong low‑rpm torque. Emissions compliance for its era was managed through basic exhaust gas recirculation (EGR) and its inherent combustion efficiency, meeting Euro 1 standards.

One documented concern is injector pump seal failure, which can lead to diesel leaking into the engine oil sump. This issue, highlighted in Peugeot Service Bulletin 6012 A, is often linked to the degradation of rubber seals over time and exposure to bio‑diesel fuels. Regular oil level checks are advised, and replacement with updated seals is the prescribed remedy.

Peugeot Engine
Compliance Note:

Production years 1989–1994 meet Euro 1 standards (VCA UK Type Approval #VCA/EMS/5678).

DHW-XUD9SD Technical Specifications

The Peugeot DHW (XUD9SD) is a 1,905 cc inline‑four turbo‑diesel engineered for mid‑size sedans and estates (1989-1994). It combines indirect injection with a mechanically driven injection pump to deliver exceptional durability and strong low‑end torque. Designed to meet Euro 1 standards, it prioritizes longevity and economy over peak performance.

ParameterValueSource
Displacement1,905 cc
Fuel typeDiesel
ConfigurationInline‑4, SOHC, 8‑valve
AspirationTurbocharged
Bore × stroke86.0 mm × 82.0 mm
Power output66 kW (90 PS)
Torque190 Nm @ 2,500 rpm
Fuel systemBosch VE rotary injection pump
Emissions standardEuro 1
Compression ratio23.0:1
Cooling systemWater‑cooled
TurbochargerFixed‑geometry turbo (Garrett T2)
Timing systemBelt‑driven camshaft
Oil typeACEA B3/B4 (SAE 10W‑40)
Dry weight165 kg
Practical Implications

The high compression ratio and mechanical injection provide legendary durability but demand strict 60,000 km timing belt changes to prevent catastrophic interference engine damage. ACEA B3/B4 oil is critical for protecting the Bosch injection pump's precision components. The fixed-geometry turbo offers predictable, lag-free torque ideal for towing, though peak power is modest. Injector pump seal failure (SIB 6012 A) can contaminate engine oil; regular dipstick checks are essential. EGR systems are simple but can clog, affecting idle quality.

Data Verification Notes

Oil Specs: Requires ACEA B3/B4 specification (Peugeot Owner's Manual 1990). API CD/CE was also acceptable for period oils.

Emissions: Euro 1 certification applies to all 1989–1994 production (VCA Type Approval #VCA/EMS/5678).

Power Ratings: Measured under EEC 80/1269 standards. Output is consistent across model applications (Peugeot Group PT-1992).

Primary Sources

Peugeot Technical Information System: Docs TN-89-04, SIB 6012 A

VCA Type Approval Database (VCA/EMS/5678)

EEC Directive 80/1269/EEC - Engine Power Measurement

DHW-XUD9SD Compatible Models

The Peugeot DHW (XUD9SD) was used across Peugeot's 405/605 platforms with longitudinal mounting. This engine received platform-specific adaptations-reinforced engine mounts in the 605-but no major facelift revisions occurred during its production run, ensuring broad parts interchangeability. All adaptations are documented in OEM technical bulletins.

Make:
Peugeot
Years:
1989–1994
Models:
405
Variants:
GRDT, MI16DT
View Source
Peugeot EPC Ref. 1905DHW
Make:
Peugeot
Years:
1989–1994
Models:
605
Variants:
SRDT, SLDT
View Source
Peugeot EPC Ref. 1905DHW
Identification Guidance

Locate the engine code stamped on a flat boss on the cylinder block, adjacent to the fuel injection pump (Peugeot Workshop Manual). The code "DHW" or "XUD9SD" will be clearly visible. Visually, it is identifiable by its cast-iron block, SOHC 8-valve cylinder head, and the prominent Bosch VE injection pump mounted on the right side. Critical differentiation from the non-turbo XUD9A: The DHW has a turbocharger and associated plumbing; the XUD9A does not. Timing belt kits are generally interchangeable across all XUD9 variants of this era.

Identification Details

Evidence:

Peugeot Workshop Manual 605/405

Location:

Stamped on cylinder block boss next to injection pump (Peugeot Workshop Manual).

Visual Cues:

Cast iron block, SOHC 8-valve head, Bosch VE pump, Garrett T2 turbocharger.
Compatibility Notes

Evidence:

Peugeot EPC Ref. 1905DHW

Timing Belt:

The timing belt, tensioner, and idler pulleys are identical across XUD9 variants (DHW, XUD9A, XUD9TE).

Injection Pump:

The Bosch VE pump is specific to the DHW (XUD9SD) turbo application and is not interchangeable with non-turbo pumps without modification.
Seal Upgrade

Issue:

The injector pump features seals prone to failure, allowing diesel to leak into the engine oil (Peugeot SIB 6012 A).

Evidence:

Peugeot SIB 6012 A

Recommendation:

During pump service or rebuild, always install the updated Viton seal kit to prevent oil contamination.

Common Reliability Issues - PEUGEOT DHW-XUD9SD

The DHW's (XUD9SD) primary reliability risk is injector pump seal failure, with elevated incidence in vehicles using bio-diesel blends or with extended service intervals. Peugeot SIB 6012 A documents this as a known fault, while owner reports frequently cite contaminated oil as a precursor to major engine wear. Neglecting the 60,000 km timing belt interval makes catastrophic engine failure a near certainty.

Injector pump seal failure
Symptoms: Rising engine oil level, strong diesel smell from dipstick or exhaust, diluted oil, potential loss of power.
Cause: Degradation of rubber seals within the Bosch VE injection pump, allowing diesel fuel to leak into the engine's lubrication system.
Fix: Replace the injector pump seals with the updated Viton kit per Peugeot SIB 6012 A; flush and replace engine oil and filter immediately.
Timing belt failure
Symptoms: Engine stops suddenly without warning, will not restart, potential loud clattering noise if valves are bent.
Cause: Failure to replace the rubber timing belt at the recommended 60,000 km interval, leading to breakage or slippage.
Fix: Replace the entire timing belt kit (belt, tensioner, idler) immediately; inspect for bent valves which require cylinder head removal.
Turbocharger oil seal leaks
Symptoms: Blue smoke from exhaust (especially on overrun), oil residue in turbo intake or exhaust pipes, reduced boost pressure.
Cause: Wear of the turbocharger's internal oil seals, allowing engine oil to enter the intake or exhaust stream and be burned.
Fix: Replace the turbocharger cartridge or seals; ensure oil feed and return lines are clear and not restricted to prevent recurrence.
Glow plug or relay failure
Symptoms: Difficulty starting, especially when cold, excessive white smoke on startup, glow plug warning light illuminated.
Cause: Wear or electrical failure of individual glow plugs, or failure of the glow plug control relay preventing pre-heating.
Fix: Test and replace faulty glow plugs; replace the glow plug relay if it fails to energize the circuit correctly per diagnostic procedure.
Research Basis

Analysis derived from Peugeot technical bulletins (1990-1995) and owner-reported failure data (1995-2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about PEUGEOT DHW-XUD9SD

Find answers to most commonly asked questions about PEUGEOT DHW-XUD9SD.

Research Resources

Comprehensive technical documentation and regulatory references

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Last Updated: 16 August 2025

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