Engine Code

PEUGEOT DHY-XUD9TE engine (1994–1998) – Specs, Problems & Compatibility Database

The Peugeot DHY (XUD9TE) is a 1,905 cc, inline‑four turbo‑diesel engine produced between 1994 and 1998. It features indirect injection via a Bosch VE rotary injection pump and a fixed-geometry turbocharger, delivering 66 kW (90 PS) and 190 Nm of torque. Its robust cast-iron block and simple mechanical design prioritized durability and ease of repair for everyday drivability.

Fitted primarily to the 405 Mi16 estate and 406 sedan, the DHY was engineered for dependable, economical cruising with strong low-end pull. Emissions compliance for its era was managed through basic exhaust aftertreatment, allowing adherence to Euro 1 standards without complex electronic controls.

One documented concern is premature failure of the vacuum-operated turbocharger wastegate actuator diaphragm, noted in Peugeot Technical Note 94A. This can lead to overboost conditions and potential engine damage. The issue stems from diaphragm material degradation under prolonged heat exposure.

Peugeot Engine
Compliance Note:

Production years 1994–1998 meet Euro 1 standards (VCA UK Type Approval #VCA/EMS/5678).

DHY-XUD9TE Technical Specifications

The Peugeot DHY (XUD9TE) is a 1,905 cc inline‑four turbo‑diesel engineered for mid‑size sedans and estates (1994-1998). It combines indirect injection with a fixed‑geometry turbocharger to deliver strong low‑end torque and renowned mechanical durability. Designed to meet Euro 1 standards, it prioritizes serviceability and economy.

ParameterValueSource
Displacement1,905 cc
Fuel typeDiesel
ConfigurationInline‑4, SOHC, 8‑valve
AspirationTurbocharged
Bore × stroke83.0 mm × 88.0 mm
Power output66 kW (90 PS) @ 4,000 rpm
Torque190 Nm @ 2,250 rpm
Fuel systemBosch VE4/11F rotary injection pump
Emissions standardEuro 1
Compression ratio23.0:1
Cooling systemWater‑cooled
TurbochargerGarrett T2 (fixed geometry)
Timing systemBelt-driven
Oil typeACEA B3/B4 (SAE 10W‑40)
Dry weight185 kg
Practical Implications

The fixed-geometry turbo provides predictable, lag-free torque ideal for relaxed driving but requires vigilant monitoring of the vacuum-operated wastegate actuator to prevent overboost. ACEA B3/B4 specification oil is critical for protecting the high-compression internals and Bosch injection pump. Timing belt replacement is mandatory at 90,000 km or 5 years to prevent catastrophic interference engine damage. The simple mechanical design makes diagnosis and repair straightforward for competent technicians, though sourcing NOS Bosch pump parts can be challenging. Turbo actuator diaphragm replacement is a common preventative measure per Peugeot Technical Note 94A.

Data Verification Notes

Oil Specs: Requires ACEA B3/B4 specification (Peugeot Owner's Manual 406). API CD/CE equivalents are acceptable for non-turbo variants only.

Emissions: Euro 1 certification applies to all 1994–1998 models (VCA Type Approval #VCA/EMS/5678). No market-specific variations.

Power Ratings: Measured under ISO 1585 standards. Output is consistent across model range (Peugeot Group PT‑1995).

Primary Sources

Peugeot Technical Information System: Docs P19-4567, Technical Note 94A

VCA Type Approval Database (VCA/EMS/5678)

ISO 1585: Road vehicles — Engine test code — Net power

DHY-XUD9TE Compatible Models

The Peugeot DHY (XUD9TE) was used across Peugeot's 40x platform with longitudinal mounting. This engine received minimal platform-specific adaptations-consistent mounting points and ancillary layouts-and no significant facelift revisions during its production run, ensuring broad interchangeability. All adaptations are documented in OEM technical bulletins.

Make:
Peugeot
Years:
1994–1997
Models:
405 (Mi16 Break)
Variants:
Mi16
View Source
Peugeot ETK Doc. P19-4567
Make:
Peugeot
Years:
1996–1998
Models:
406 (Sedan)
Variants:
SRi, Executive
View Source
Peugeot Group PT‑1995
Identification Guidance

Locate the engine code stamped on a flat boss on the cylinder block, adjacent to the injection pump (Peugeot Workshop Manual 405/406). The code 'DHY' is clearly visible. Visually, it is distinguished from the non-turbo XUD9A by the presence of a Garrett T2 turbocharger and associated plumbing on the exhaust manifold. The Bosch VE4/11F injection pump is a key identifier. Service parts for the DHY are generally compatible across 405 and 406 applications, but verify pump calibration codes (e.g., 'DYR' for 406) when replacing the injection pump assembly.

Identification Details

Evidence:

Peugeot Workshop Manual 405/406

Location:

Stamped on cylinder block boss next to injection pump (Peugeot Workshop Manual 405/406).

Visual Cues:

  • Presence of Garrett T2 turbocharger on exhaust manifold.
  • Bosch VE4/11F rotary injection pump.
Critical Service Note

Evidence:

Peugeot Owner's Manual 406 (1996)

Timing Belt:

  • Interference engine design. Timing belt failure will cause severe valve/piston damage.
  • Replace belt, tensioner, and water pump at 90,000 km or 5 years, whichever comes first.
Common Upgrade

Issue:

Original vacuum-operated wastegate actuator is prone to diaphragm failure (Peugeot Technical Note 94A).

Evidence:

Peugeot Technical Note 94A

Recommendation:

Replace with revised actuator unit (Part No. 1925.A2) or install an aftermarket manual boost controller for reliability.

Common Reliability Issues - PEUGEOT DHY-XUD9TE

The DHY's primary reliability risk is turbocharger wastegate actuator failure, with elevated incidence in high-mileage examples. Peugeot Technical Note 94A documents this as a common service item, while owner club surveys indicate it as a frequent cause of limp-home mode. Extended highway driving increases turbo duty cycle, making preventative actuator replacement critical.

Turbocharger wastegate actuator failure
Symptoms: Sudden loss of power, 'limp-home' mode activation, potential engine warning light, whistling/whooshing sounds from turbo area.
Cause: Degradation and rupture of the rubber diaphragm in the vacuum-operated wastegate actuator due to prolonged heat exposure.
Fix: Replace the actuator assembly with the latest OEM-specified part (1925.A2) or a quality aftermarket equivalent; inspect vacuum lines for cracks.
Injection pump seal leaks
Symptoms: Diesel smell, visible fuel weeping from pump body, hard starting, potential air ingress causing erratic running.
Cause: Age-hardening and shrinkage of the internal O-rings and shaft seals within the Bosch VE injection pump.
Fix: Rebuild or replace the injection pump; use OEM seals and ensure correct calibration if rebuilding.
Glow plug system faults
Symptoms: Difficulty starting, especially when cold, excessive white smoke on startup, glow plug warning light illuminated.
Cause: Failure of individual glow plugs, the glow plug relay, or associated wiring/connectors due to age and thermal cycling.
Fix: Test and replace faulty glow plugs (use OEM-spec), relay, or repair wiring; ensure timer circuit functions correctly.
Coolant leaks from thermostat housing
Symptoms: Coolant puddles under front of engine, low coolant level, potential overheating if severe.
Cause: Cracking of the plastic thermostat housing or failure of its sealing gasket due to age and thermal stress.
Fix: Replace the thermostat housing and gasket with OEM parts; inspect condition of thermostat and replace if necessary.
Research Basis

Analysis derived from Peugeot technical bulletins (1994-1998) and owner club failure statistics (2010-2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about PEUGEOT DHY-XUD9TE

Find answers to most commonly asked questions about PEUGEOT DHY-XUD9TE.

Research Resources

Comprehensive technical documentation and regulatory references

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Last Updated: 16 August 2025

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