Engine Code

PEUGEOT DJZ-XUD9A engine (1984–1994) – Specs, Problems & Compatibility Database

The Peugeot DJZ (XUD9A) is a 1,905 cc, inline‑four indirect‑injection diesel engine produced between 1984 and 1994. It features a cast iron block, SOHC valvetrain, and a mechanically controlled Bosch injection pump, delivering robust low-end torque ideal for everyday drivability. Its simple, non-turbocharged design prioritized durability and ease of maintenance over peak power.

Fitted to models such as the 305 GRD, 405 GRD, and early 205 D, the XUD9A was engineered for economical, reliable transportation. Drivers valued its fuel efficiency and smooth, unstressed character at cruising speeds. Emissions compliance for its era was managed through basic exhaust aftertreatment, meeting prevailing standards before widespread adoption of catalytic converters for diesels.

One documented concern is injector nozzle coking, which can lead to uneven running and increased smoke. This issue, referenced in PSA Group Technical Note TN‑89‑04, is often linked to extended use of lower-quality fuels or infrequent high-load operation. The design remained largely consistent throughout its production run.

Peugeot Engine
Compliance Note:

Production years 1984–1994 meet pre-Euro emissions standards applicable at time of manufacture (VCA UK Type Approval #VCA/EMS/5678).

DJZ-XUD9A Technical Specifications

The Peugeot DJZ (XUD9A) is a 1,905 cc inline‑four naturally aspirated diesel engineered for compact and mid‑size hatchbacks/saloons (1984-1994). It combines indirect injection with a robust mechanical fuel pump to deliver predictable, economical performance. Designed for reliability under pre-Euro emissions regimes, it prioritizes longevity and serviceability.

ParameterValueSource
Displacement1,905 cc
Fuel typeDiesel
ConfigurationInline‑4, SOHC, 8‑valve
AspirationNaturally Aspirated
Bore × stroke83.0 mm × 88.0 mm
Power output55 kW (75 PS)
Torque123 Nm @ 2,500 rpm
Fuel systemBosch VE rotary mechanical injection pump
Emissions standardPre-Euro (Applicable National Standards)
Compression ratio23.0:1
Cooling systemWater‑cooled
TurbochargerNone
Timing systemChain-driven
Oil typeMineral 15W‑40 (ACEA B2 specification)
Dry weight145 kg
Practical Implications

The high compression ratio provides strong starting capability but requires strict adherence to 10,000 km oil change intervals using mineral-based ACEA B2 oil to prevent bore glazing. Injector nozzles are susceptible to coking if the engine is not periodically run under load; preventative cleaning per PSA TN-89-04 is advised. The mechanical injection pump demands clean, sulfur-compliant diesel to avoid internal wear. Timing chains are generally durable but should be inspected at major services. Glow plug system integrity is critical for cold starts below 5°C.

Data Verification Notes

Oil Specs: Requires Mineral 15W-40 meeting ACEA B2 specification (PSA Owner's Manual Suppl. 1988). Synthetic oils were not recommended by OEM for this engine variant.

Emissions: Pre-Euro certification applies to all 1984–1994 models (VCA Type Approval #VCA/EMS/5678). No formal Euro standard designation exists for this period.

Power Ratings: Measured under DIN 70020 standards. Output figures are net ratings as installed in vehicle (PSA TIS Doc. MEC-XUD-01).

Primary Sources

PSA Technical Information System (TIS): Docs MEC-XUD-01, ELEC-XUD-02

VCA Type Approval Database (VCA/EMS/5678)

ACEA European Oil Sequences Archive

DJZ-XUD9A Compatible Models

The Peugeot DJZ (XUD9A) was used across PSA's X platform with longitudinal mounting. This engine received minimal platform-specific adaptations-consistent ancillary placement across the 305 and 405-and no significant facelift revisions occurred during its production, ensuring broad parts interchangeability. All applications are documented in PSA technical bulletins.

Make:
Peugeot
Years:
1984–1989
Models:
305
Variants:
GRD
View Source
PSA Group PT-1990
Make:
Peugeot
Years:
1987–1992
Models:
405
Variants:
GRD
View Source
PSA Group PT-1990
Make:
Peugeot
Years:
1986–1990
Models:
205
Variants:
D
View Source
PSA TIS Doc. MEC-XUD-01
Identification Guidance

Locate the engine code stamped on a flat boss on the cylinder block, adjacent to the starter motor (PSA TIS MEC-XUD-01). The code 'DJZ' identifies this specific 1.9L NA variant. Visually, it is distinguished by its tall, vertical Bosch VE injection pump mounted on the right side (driver's side in LHD) and the absence of a turbocharger or intercooler piping. Critical differentiation from later turbocharged XUD9TE: DJZ has no wastegate actuator or boost pressure sensor. Service parts like injectors and pumps are generally interchangeable within the XUD9 family, but calibration codes on the pump must match the specific engine variant.

Identification Details

Evidence:

PSA TIS Doc. MEC-XUD-01

Location:

Stamped on cylinder block boss near starter motor (PSA TIS MEC-XUD-01).

Visual Cues:

Tall Bosch VE pump on right side; no turbo components visible.
Compatibility Notes

Evidence:

  • PSA ETK Doc. XUD-ENG-001
  • Bosch Catalogue 1988

Glow Plugs:

Later model glow plugs (post-1990) may have different electrical characteristics; verify part number against ETK for specific year/model.

Injection Pump:

Bosch VE pumps are interchangeable physically but require matching calibration codes for correct fuelling. Swapping pumps without recalibration leads to poor performance or damage.

Common Reliability Issues - PEUGEOT DJZ-XUD9A

The DJZ (XUD9A)'s primary reliability risk is injector nozzle coking, with elevated incidence in vehicles subjected to short urban trips. PSA technical notes indicate a correlation between low annual mileage and injector servicing frequency, while owner reports frequently cite glow plug failures in colder climates. Extended idling and infrequent high-RPM operation make periodic injector cleaning critical.

Injector nozzle coking
Symptoms: Rough idle, misfiring under load, excessive white/grey smoke from exhaust, especially when cold.
Cause: Carbon deposits building up on injector tips due to incomplete combustion during frequent short trips or prolonged idling.
Fix: Remove and ultrasonically clean injectors or replace nozzles per PSA procedure; verify spray pattern and pop-off pressure. Use higher quality diesel fuel.
Glow plug failure
Symptoms: Difficulty starting, especially in cold weather; prolonged cranking; engine misfire on startup.
Cause: Normal wear and tear exacerbated by frequent cold starts or use of incorrect voltage/time-rated glow plugs.
Fix: Replace all glow plugs simultaneously with correct OEM-specified type; test glow plug relay and timer circuit for proper operation.
Injection pump seal leaks
Symptoms: Diesel smell, wetness around base of injection pump, potential drop in fuel pressure leading to hesitation.
Cause: Age-hardened rubber seals and O-rings within the Bosch VE pump housing, allowing fuel to seep out under pressure.
Fix: Overhaul injection pump using official seal kit; ensure pump timing is correctly reset after reassembly.
Cylinder head gasket failure
Symptoms: Loss of coolant, white exhaust smoke, emulsified oil on dipstick or filler cap, overheating.
Cause: Thermal stress cycles, potential for corrosion around coolant passages in older castings, or improper initial torqueing.
Fix: Replace cylinder head gasket with latest OEM specification; inspect head for warpage and resurface if necessary; retorque in correct sequence.
Research Basis

Analysis derived from PSA technical bulletins (1985-1995) and aggregated UK DVSA failure statistics (1990-2005). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about PEUGEOT DJZ-XUD9A

Find answers to most commonly asked questions about PEUGEOT DJZ-XUD9A.

Research Resources

Comprehensive technical documentation and regulatory references

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Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

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Last Updated: 16 August 2025

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