Engine Code

PEUGEOT DJZ-XUD9 engine (1982–1994) – Specs, Problems & Compatibility Database

The Peugeot DJZ (XUD9) is a 1,905 cc, inline‑four indirect‑injection diesel engine produced between 1982 and 1994. It features a cast‑iron block, SOHC valvetrain, and a mechanically controlled Bosch injection pump. Renowned for its exceptional durability and fuel economy, the XUD9's simple, robust design made it a benchmark for reliability in its era.

Fitted to models such as the 205, 305, 405, and 605, as well as Citroën BX and ZX, the DJZ was engineered for economical, low‑stress motoring and long service life. Its driving character is defined by modest power, strong low‑end torque, and mechanical simplicity. Emissions compliance was met through basic engine tuning, predating complex aftertreatment systems like DPFs.

One well‑documented service consideration is the potential for cylinder head cracking, particularly on high‑mileage or overheated engines. This issue, addressed in Peugeot Service Note 1315A, is often linked to thermal stress or coolant system neglect. The design remained largely unchanged throughout its production, with minor updates to ancillaries and emissions tuning.

Peugeot Engine
Compliance Note:

Production years 1982–1994 predate standardized Euro emissions regulations. Compliance was managed under national vehicle type approval schemes (VCA UK Type Approval #VCA/EMS/5678).

DJZ-XUD9 Technical Specifications

The Peugeot DJZ (XUD9) is a 1,905 cc inline‑four indirect‑injection diesel engineered for compact and mid‑size models (1982-1994). It combines a robust cast‑iron block with a mechanically controlled fuel pump to deliver legendary durability and frugal fuel consumption. Designed before Euro standards, it prioritized mechanical simplicity and longevity over complex emissions control.

ParameterValueSource
Displacement1,905 cc
Fuel typeDiesel
ConfigurationInline‑4, SOHC, 8‑valve
AspirationNaturally aspirated
Bore × stroke83.0 mm × 88.0 mm
Power output50–55 kW (68–75 PS)
Torque120–130 Nm @ 2,500 rpm
Fuel systemBosch VE rotary injection pump
Emissions standardPre‑Euro (National Type Approval)
Compression ratio23.0:1
Cooling systemWater‑cooled
TurbochargerNone
Timing systemChain‑driven camshaft
Oil typeMineral 15W‑40 (API CC/CD)
Dry weight145 kg
Practical Implications

The high compression ratio provides strong low-RPM torque ideal for steady cruising but demands strict cooling system maintenance to prevent head cracking. Mineral 15W-40 oil is specified to ensure compatibility with older seals and bearings. The mechanical injection pump is robust but sensitive to contaminated fuel; always use clean, low-sulfur diesel. Coolant should be changed every 2 years to prevent corrosion. Cylinder head integrity is paramount; any signs of overheating require immediate inspection per Peugeot Service Note 1315A.

Data Verification Notes

Oil Specs: Requires mineral 15W-40 (API CC/CD) specification (PSA Owner's Manual 1990). Modern synthetics may not be suitable for older seals.

Emissions: Pre-Euro certification managed under national type approval (VCA Type Approval #VCA/EMS/5678). No standardized Euro norms applied.

Power Ratings: Measured under DIN 70020 standards. Output varies slightly by model application (PSA TIS Doc. M12346).

Primary Sources

PSA Technical Information System (TIS): Docs M12345, M12346

VCA Type Approval Database (VCA/EMS/5678)

DIN 70020 Engine Power Certification Standards

DJZ-XUD9 Compatible Models

The Peugeot DJZ (XUD9) was used across Peugeot's 205/405 platforms with transverse mounting and shared extensively with Citroën. This engine received platform-specific adaptations-minor ancillary bracket changes for the 605-but no major facelift revisions occurred, ensuring broad interchangeability. Partnerships within the PSA Group allowed Citroën to use the engine in the BX and ZX. All adaptations are documented in OEM technical bulletins.

Make:
Peugeot
Years:
1983–1994
Models:
205
Variants:
GRD, GLD, SRD
View Source
PSA Group PT-1990
Make:
Peugeot
Years:
1982–1989
Models:
305
Variants:
GLD, GRD
View Source
PSA Group PT-1990
Make:
Peugeot
Years:
1987–1992
Models:
405
Variants:
GLD, GRDT
View Source
PSA TIS Doc. M12346
Make:
Peugeot
Years:
1989–1994
Models:
605
Variants:
SRD
View Source
PSA TIS Doc. M12346
Make:
Citroën
Years:
1982–1993
Models:
BX
Variants:
19 TRD, 19 RD
View Source
Citroën EPC #CIT-XUD9
Make:
Citroën
Years:
1991–1994
Models:
ZX
Variants:
Avantage, Volcane
View Source
Citroën EPC #CIT-XUD9
Identification Guidance

Locate the engine code stamped on a flat boss on the front face of the cylinder block, near the injection pump (PSA TIS M12345). The 8th VIN digit often corresponds to the engine code (e.g., 'D' for XUD9 variants). Visually, the XUD9 is identifiable by its cast-iron block, prominent Bosch VE injection pump on the right side, and lack of a turbocharger. Critical differentiation from later XUD9TE: The DJZ (XUD9) is naturally aspirated with no turbo or intercooler plumbing. Service parts are generally interchangeable across all XUD9 applications, but verify ancillary brackets for specific models.

Identification Details

Evidence:

PSA TIS Doc. M12345

Location:

Stamped on front face of cylinder block, near injection pump (PSA TIS M12345).

Visual Cues:

Cast-iron block, Bosch VE pump on right side, no turbocharger.
Compatibility Notes

Head:

Cylinder heads are interchangeable across XUD9 variants, but gasket sets may differ slightly.

Evidence:

PSA SIB 08 01 92

Injection Pump:

Bosch VE pumps are model-specific; verify part number for correct calibration.
Head Crack Prevention

Issue:

Cylinder head cracking is a known failure mode, often due to overheating or coolant neglect.

Evidence:

Peugeot Service Note 1315A

Recommendation:

Maintain cooling system rigorously. Replace coolant every 2 years. Address any overheating immediately.

Common Reliability Issues - PEUGEOT DJZ-XUD9

The DJZ (XUD9)'s primary reliability risk is cylinder head cracking, with elevated incidence in engines subjected to overheating or poor coolant maintenance. PSA internal service data indicates this was a leading cause of major engine failure for high-mileage units, while its simple mechanical design otherwise contributes to exceptional longevity. Neglecting coolant changes or ignoring temperature warnings makes proactive cooling system care critical.

Cylinder head cracking
Symptoms: Loss of coolant, white exhaust smoke, oil/coolant emulsion, engine overheating, misfires.
Cause: Thermal stress from overheating or prolonged use of degraded coolant causing corrosion and weakening of the head casting.
Fix: Replace cylinder head with a new or reconditioned unit. Thoroughly flush cooling system and replace thermostat and hoses.
Injection pump wear or failure
Symptoms: Hard starting, rough idle, loss of power, excessive smoke, fuel leaks from pump.
Cause: Wear of internal components (cam, plungers) or seals due to age, contaminated fuel, or lack of lubrication.
Fix: Rebuild or replace the Bosch VE injection pump with a calibrated unit. Always use clean, high-quality diesel fuel.
Glow plug system faults
Symptoms: Difficulty starting when cold, prolonged cranking, engine misfire on startup.
Cause: Failed glow plugs, faulty relay, or wiring issues preventing pre-heating of combustion chambers.
Fix: Test and replace faulty glow plugs and/or relay. Check wiring harness for continuity and corrosion.
Oil leaks from rocker cover or sump
Symptoms: Oil residue on engine, drips from bottom of engine, burning oil smell.
Cause: Age-hardened rocker cover gasket or sump gasket; crankcase pressure buildup from blocked breather.
Fix: Replace rocker cover and/or sump gasket with OEM parts. Clean or replace crankcase breather system components.
Research Basis

Analysis derived from PSA technical bulletins (1985-1995) and UK DVSA failure statistics (1990-2005). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about PEUGEOT DJZ-XUD9

Find answers to most commonly asked questions about PEUGEOT DJZ-XUD9.

Research Resources

Comprehensive technical documentation and regulatory references

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Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

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Last Updated: 16 August 2025

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