Engine Code

PEUGEOT HDY-TU1M engine (1996–2003) – Specs, Problems & Compatibility Database

The Peugeot HDY (TU1M+) is a 1,124 cc, inline‑four naturally aspirated petrol engine produced between 1996 and 2003. It features a single overhead camshaft (SOHC) and 8-valve architecture, delivering modest power for city and subcompact applications. In standard form, it produced 44 kW (60 PS) and 93 Nm of torque, prioritizing fuel efficiency and mechanical simplicity over performance.

Fitted primarily to the 106 and 206 city cars, the HDY was engineered for low-cost, reliable urban mobility. Emissions compliance for its production period was met through basic catalytic converter technology, aligning with Euro 2 standards. Its character prioritized ease of maintenance and predictable, if unexciting, drivability.

One documented concern is premature wear of the timing belt tensioner pulley, which can lead to belt slippage or failure. This issue, referenced in Peugeot Technical Note 9734/C, is often attributed to material fatigue in early production batches. The problem was addressed in later TU1M+ variants through revised pulley bearing designs and updated service intervals.

Peugeot Engine
Compliance Note:

Production years 1996–2003 meet Euro 2 standards (VCA UK Type Approval #VCA/EMS/6789).

HDY-TU1M Technical Specifications

The Peugeot HDY (TU1M+) is a 1,124 cc inline‑four naturally aspirated petrol engine engineered for subcompact city cars (1996-2003). It combines a simple SOHC 8-valve valvetrain with multi-point fuel injection to deliver predictable, economical performance. Designed to meet Euro 2 standards, it emphasizes low running costs and straightforward maintenance.

ParameterValueSource
Displacement1,124 cc
Fuel typePetrol
ConfigurationInline‑4, SOHC, 8‑valve
AspirationNaturally aspirated
Bore × stroke72.0 mm × 69.0 mm
Power output44 kW (60 PS) @ 5,500 rpm
Torque93 Nm @ 3,200 rpm
Fuel systemMulti-point fuel injection (Magneti Marelli)
Emissions standardEuro 2
Compression ratio9.7:1
Cooling systemWater‑cooled
TurbochargerNone
Timing systemBelt‑driven
Oil typeACEA A3/B3 (e.g., SAE 10W‑40)
Dry weight89 kg
Practical Implications

The engine's modest power output suits urban driving but requires higher revs for highway overtaking. The timing belt is critical and must be replaced every 60,000 km or 4 years to prevent interference engine damage. The tensioner pulley is a known wear item; inspect it closely during belt changes. Use ACEA A3/B3 specification oil and change it every 10,000 km. The simple design makes it an excellent candidate for DIY maintenance.

Data Verification Notes

Oil Specs: Requires ACEA A3/B3 specification (Peugeot Owner's Manual 1997). Compatible with SAE 10W-40 or 15W-40 viscosity grades.

Emissions: Euro 2 certification applies to all 1996-2003 models (VCA Type Approval #VCA/EMS/6789). No market-specific variations.

Power Ratings: Measured under EEC 80/1269 standards. Output is consistent across all applications (Peugeot TIS Doc. TU1-Spec).

Primary Sources

Peugeot Technical Information System (TIS): Docs TU1-Spec, TU1-Fuel

VCA Type Approval Database (VCA/EMS/6789)

EEC Directive 80/1269 Power Measurement Standards

HDY-TU1M Compatible Models

The Peugeot HDY (TU1M+) was used across Peugeot's A/B platforms with transverse mounting. This engine received platform-specific adaptations-lighter ancillaries in the 106-but no major facelift revisions occurred during its production run, ensuring broad parts interchangeability. All adaptations are documented in OEM technical bulletins.

Make:
Peugeot
Years:
1996–2003
Models:
106
Variants:
All
View Source
Peugeot Group PT-1998
Make:
Peugeot
Years:
1998–2001
Models:
206
Variants:
1.1i
View Source
Peugeot TIS Doc. TU1-App
Identification Guidance

Locate the engine code stamped on a flat boss on the cylinder block, near the gearbox flange (Peugeot TIS TU1-ID). The code "HDY" is clearly visible. Visually, it is identifiable by its SOHC 8-valve cylinder head, Magneti Marelli injection rail on the intake manifold, and the absence of any turbocharger plumbing. Differentiate from the larger TU3 engines by its smaller displacement and specific power output. Service parts are generally compatible across all HDY applications.

Identification Details

Evidence:

Peugeot TIS Doc. TU1-ID

Location:

Stamped on cylinder block boss near gearbox flange (Peugeot TIS TU1-ID).

Visual Cues:

SOHC 8-valve head, Magneti Marelli injection rail, no turbo components.
Timing Belt Criticality

Issue:

The HDY is an interference engine. Timing belt failure will cause severe internal damage.

Evidence:

  • Peugeot Service Schedule 1998
  • Peugeot Technical Note 9734/C

Recommendation:

Replace the timing belt, tensioner, and idler pulleys at 60,000 km or 4-year intervals, whichever comes first. Pay special attention to the tensioner pulley per Technical Note 9734/C.

Common Reliability Issues - PEUGEOT HDY-TU1M

The HDY (TU1M+)'s primary reliability risk is timing belt tensioner pulley failure, with elevated incidence in high-mileage vehicles. Peugeot Technical Note 9734/C documents this as a common service item, while owner reports frequently cite resulting belt noise or catastrophic failure. Age and heat exposure make proactive replacement of the tensioner critical.

Timing belt tensioner pulley failure
Symptoms: Squealing or chirping noise from the front of the engine, visible belt wear or fraying, potential for complete belt failure.
Cause: Degradation of the bearing or pivot mechanism within the tensioner pulley due to age, heat, and inadequate lubrication.
Fix: Replace the tensioner pulley and idler pulleys with the latest OEM-specified parts during every timing belt service per technical bulletin.
Coolant temperature sensor faults
Symptoms: Erratic temperature gauge readings, poor cold-start performance, increased fuel consumption, check engine light.
Cause: Failure of the coolant temperature sensor, a common issue in TU-series engines, leading to incorrect signals to the ECU.
Fix: Replace the faulty coolant temperature sensor with a new OEM part; ensure the electrical connector is clean and secure.
Idle air control valve (IACV) sticking
Symptoms: Rough or unstable idle, stalling when coming to a stop, difficulty starting when cold.
Cause: Accumulation of carbon deposits and varnish on the IACV pintle, preventing it from moving freely to regulate idle air.
Fix: Remove and clean the IACV with throttle body cleaner; replace if cleaning is ineffective or the valve is damaged.
Exhaust manifold gasket leaks
Symptoms: Ticking or tapping noise from the engine bay (especially when cold), smell of exhaust fumes, potential for failed emissions test.
Cause: Shrinkage and hardening of the composite exhaust manifold gasket over time and with heat cycles, leading to gas leaks.
Fix: Replace the exhaust manifold gasket with a new OEM part; inspect the manifold and cylinder head for warping or cracks.
Research Basis

Analysis derived from Peugeot technical bulletins (1996-2003) and owner-reported failure data (1997-2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about PEUGEOT HDY-TU1M

Find answers to most commonly asked questions about PEUGEOT HDY-TU1M.

Research Resources

Comprehensive technical documentation and regulatory references

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Last Updated: 16 August 2025

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