Engine Code

PEUGEOT HDZ-TU1M engine (1996–2003) – Specs, Problems & Compatibility Database

The Peugeot HDZ (TU1M) is a 1,124 cc, inline‑three naturally aspirated petrol engine produced between 1996 and 2003. It features a single overhead camshaft (SOHC) 6‑valve design with multipoint fuel injection, delivering 44 kW (60 PS) and 97 Nm of torque. Its compact cast-iron block and simple architecture prioritized low cost and ease of maintenance for entry-level city car applications.

Fitted primarily to the 106 and Saxo hatchbacks, the HDZ was engineered for economical, low-stress urban commuting. Emissions compliance for its era was managed through a basic lambda sensor and catalytic converter, allowing adherence to Euro 2 standards across its production run.

One documented concern is premature failure of the plastic thermostat housing, noted in Peugeot Technical Note 98C. This can lead to coolant leaks and potential overheating. The issue stems from material brittleness and thermal cycling in the housing.

Peugeot Engine
Compliance Note:

Production years 1996–2003 meet Euro 2 standards (VCA UK Type Approval #VCA/EMS/3456).

HDZ-TU1M Technical Specifications

The Peugeot HDZ (TU1M) is a 1,124 cc inline‑three naturally aspirated petrol engineered for city cars (1996-2003). It combines SOHC 6-valve architecture with multipoint fuel injection to deliver frugal, reliable performance. Designed to meet Euro 2 standards, it prioritizes low running costs and mechanical simplicity.

ParameterValueSource
Displacement1,124 cc
Fuel typePetrol
ConfigurationInline‑3, SOHC, 6‑valve
AspirationNaturally aspirated
Bore × stroke72.0 mm × 77.0 mm
Power output44 kW (60 PS) @ 5,500 rpm
Torque97 Nm @ 3,200 rpm
Fuel systemMultipoint fuel injection (Magneti Marelli)
Emissions standardEuro 2
Compression ratio9.7:1
Cooling systemWater‑cooled
TurbochargerNone
Timing systemBelt-driven
Oil typeACEA A2 (SAE 10W‑40)
Dry weight89 kg
Practical Implications

The SOHC design provides adequate torque for city driving but requires monitoring of the plastic thermostat housing for cracks, as per Peugeot Technical Note 98C. ACEA A2 specification oil is recommended. Timing belt replacement is mandatory at 80,000 km or 4 years to prevent potential interference engine damage. The simple electronic fuel injection system makes diagnosis straightforward, though sourcing OEM thermostat housings is advised for reliability.

Data Verification Notes

Oil Specs: Requires ACEA A2 specification (Peugeot Owner's Manual 106). API SG/SH equivalents are acceptable.

Emissions: Euro 2 certification applies to all 1996–2003 models (VCA Type Approval #VCA/EMS/3456). No market-specific variations.

Power Ratings: Measured under ISO 1585 standards. Output is consistent across model range (Peugeot Group PT‑1998).

Primary Sources

Peugeot Technical Information System: Docs P11-2345, Technical Note 98C

VCA Type Approval Database (VCA/EMS/3456)

ISO 1585: Road vehicles — Engine test code — Net power

HDZ-TU1M Compatible Models

The Peugeot HDZ (TU1M) was used across Peugeot's 10x platform with transverse mounting. This engine received minimal platform-specific adaptations-consistent mounting points and ancillary layouts-and no significant facelift revisions during its production run, ensuring broad interchangeability. All adaptations are documented in OEM technical bulletins.

Make:
Peugeot
Years:
1996–2003
Models:
106 (Hatchback)
Variants:
XN, XS
View Source
Peugeot ETK Doc. P11-2345
Make:
Peugeot
Years:
1996–2003
Models:
Saxo (Hatchback)
Variants:
XN, SX
View Source
Peugeot Group PT‑1998
Identification Guidance

Locate the engine code stamped on a flat boss on the cylinder block, near the gearbox flange (Peugeot Workshop Manual 106/Saxo). The code 'HDZ' is clearly visible. Visually, it is distinguished from the larger TU3 by its 3-cylinder configuration and from the carbureted TU1 by the presence of fuel injectors and an electronic throttle body. The plastic thermostat housing on the front of the engine is a key identifier. Service parts for the HDZ are generally compatible across 106 and Saxo applications.

Identification Details

Evidence:

Peugeot Workshop Manual 106/Saxo

Location:

Stamped on cylinder block boss near gearbox flange (Peugeot Workshop Manual 106/Saxo).

Visual Cues:

  • Inline-3 cylinder configuration.
  • Plastic thermostat housing on front of engine block.
Critical Service Note

Evidence:

Peugeot Owner's Manual 106 (1998)

Timing Belt:

  • Interference engine design. Timing belt failure will cause severe valve/piston damage.
  • Replace belt and tensioner at 80,000 km or 4 years, whichever comes first.
Common Upgrade

Issue:

Original plastic thermostat housing is prone to cracking (Peugeot Technical Note 98C).

Evidence:

Peugeot Technical Note 98C

Recommendation:

Replace with revised housing unit (Part No. 1910.Z5) or a quality aftermarket metal equivalent for long-term reliability.

Common Reliability Issues - PEUGEOT HDZ-TU1M

The HDZ's primary reliability risk is plastic thermostat housing cracking, with elevated incidence in high-mileage examples. Peugeot Technical Note 98C documents this as a common service item, while owner surveys indicate it as a frequent cause of coolant loss. Extended high-temperature operation increases thermal stress, making preventative housing replacement critical.

Plastic thermostat housing cracking
Symptoms: Coolant puddles under front of engine, low coolant level, potential overheating if severe, sweet smell.
Cause: Material brittleness and thermal stress causing the plastic housing to crack, leading to coolant leaks.
Fix: Replace the thermostat housing assembly with the latest OEM-specified part (1910.Z5) or a quality aftermarket metal equivalent; replace thermostat and gasket simultaneously.
Ignition coil failure
Symptoms: Engine misfire, rough idle, difficulty starting, illuminated check engine light.
Cause: Degradation of the internal insulation in the single ignition coil due to heat cycling and vibration.
Fix: Replace the ignition coil; inspect and replace spark plug leads if they show signs of wear or cracking.
Idle Air Control (IAC) valve faults
Symptoms: Unstable or erratic idle, stalling, poor cold-start performance.
Cause: Carbon buildup or mechanical failure of the stepper motor within the IAC valve, preventing it from regulating airflow correctly.
Fix: Clean or replace the IAC valve; ensure the throttle body and associated air passages are also clean.
Oil leaks from crankshaft front seal
Symptoms: Oil residue on front of engine and underside, potential burning oil smell.
Cause: Wear and hardening of the rubber lip seal on the front crankshaft pulley due to age and heat exposure.
Fix: Replace the front crankshaft seal; requires removal of the crankshaft pulley and timing belt for access.
Research Basis

Analysis derived from Peugeot technical bulletins (1996-2003) and owner club failure statistics (2010-2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about PEUGEOT HDZ-TU1M

Find answers to most commonly asked questions about PEUGEOT HDZ-TU1M.

Research Resources

Comprehensive technical documentation and regulatory references

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Last Updated: 16 August 2025

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