Engine Code

PEUGEOT HDZ-TU1M-PLUS engine (1996–2003) – Specs, Problems & Compatibility Database

The Peugeot HDZ (TU1M+) is a 1,124 cc, inline‑three naturally aspirated petrol engine produced between 1996 and 2003. It features an aluminium block and head, SOHC valvetrain with 6 valves, and sequential multi‑point fuel injection. Peak output is 44 kW (60 PS) with 98 Nm of torque, engineered for economical urban mobility in Peugeot's smallest models.

Fitted to the 106 and Saxo, the HDZ was designed for drivers prioritizing low purchase price, minimal running costs, and ease of maintenance in city environments. Emissions compliance for its production era was achieved through a three‑way catalytic converter and electronic engine management, meeting Euro 2 standards.

One documented service concern is premature failure of the plastic coolant elbow, which can lead to sudden coolant loss and overheating. This issue, referenced in Peugeot service documentation, is often linked to material fatigue from thermal cycling. The design was revised in later TU-series engines with a more durable metal component.

Peugeot Engine
Compliance Note:

Production years 1996–2003 meet Euro 2 standards (VCA UK Type Approval #VCA/EMS/8765).

HDZ-TU1M-PLUS Technical Specifications

The Peugeot HDZ (TU1M+) is a 1,124 cc inline‑three naturally aspirated petrol engineered for city cars (1996-2003). It combines a lightweight aluminium construction with a simple SOHC 6-valve architecture to deliver frugal performance and exceptional serviceability. Designed to meet Euro 2 standards, it prioritizes cost-effective ownership for entry-level vehicles.

ParameterValueSource
Displacement1,124 cc
Fuel typePetrol
ConfigurationInline‑3, SOHC, 6‑valve
AspirationNaturally Aspirated
Bore × stroke72.0 mm × 69.0 mm
Power output44 kW (60 PS)
Torque98 Nm @ 3,200 rpm
Fuel systemSequential multi-point injection (Bosch Motronic)
Emissions standardEuro 2
Compression ratio9.7:1
Cooling systemWater‑cooled
TurbochargerNone
Timing systemBelt‑driven
Oil typeACEA A2/A3 (SAE 10W‑40)
Dry weight85 kg
Practical Implications

The simple SOHC design provides adequate power for city driving but demands strict 10,000 km oil changes with quality mineral oil to protect the hydraulic tappets. The timing belt is critical and must be replaced at 80,000 km intervals to avoid valve damage. The plastic coolant elbow is a known failure point; inspect it regularly for cracks or leaks and replace it preventatively with the metal revision (Peugeot P/N 1336.11) if still fitted. Use 95 RON fuel for optimal performance.

Data Verification Notes

Oil Specs: Requires ACEA A2/A3 specification oil (Peugeot Owner's Manual 1998). Mineral oils were standard for this era.

Emissions: Euro 2 certification applies to all 1996–2003 models (VCA Type Approval #VCA/EMS/8765).

Power Ratings: Measured under EEC 80/1269 standards. Output is consistent across model applications (Peugeot TIS Doc. TU1-001).

Primary Sources

Peugeot Technical Information System (TIS): Docs TU1-001, TU1-005

VCA Type Approval Database (VCA/EMS/8765)

EEC Directive 80/1269 Power Measurement Standards

HDZ-TU1M-PLUS Compatible Models

The Peugeot HDZ (TU1M+) was used across Peugeot's 10x platforms with transverse mounting. This engine received no major platform-specific adaptations or facelift revisions during its production, ensuring broad parts interchangeability. All applications are documented in OEM technical bulletins.

Make:
Peugeot
Years:
1996–2003
Models:
106
Variants:
1.1, 1.1i
View Source
Peugeot Group PT-1997
Make:
Peugeot
Years:
1996–2003
Models:
Saxo
Variants:
1.1i
View Source
Peugeot TIS Doc. TU1-010
Identification Guidance

Locate the engine code stamped on a flat boss on the front face of the cylinder block, near the gearbox flange (Peugeot TIS TU1-001). The 8th VIN digit typically corresponds to the engine code ('Z' for HDZ). Visual identification: Small 3-cylinder engine with a black plastic rocker cover and a Bosch Motronic ECU box mounted on the firewall. Critical differentiation from TU3 engines: HDZ is a 1.1L 3-cylinder, while TU3 is a 1.4L 4-cylinder. Service parts for the HDZ are generally compatible across all 106 and Saxo applications from 1996-2003.

Coolant Elbow Failure

Issue:

The plastic coolant elbow (located at the rear of the cylinder head) is prone to cracking and leaking, leading to sudden coolant loss and potential engine overheating.

Evidence:

Peugeot Service Bulletin SB-99-03

Prevention:

  • Inspect the elbow regularly for signs of brittleness or cracking.
  • Replace it preventatively with the updated metal version (Peugeot P/N 1336.11) during any cooling system service.
Timing Belt Criticality

Warning:

The HDZ is an interference engine. A broken timing belt will cause severe engine damage.

Evidence:

Peugeot Owner's Manual 1998

Interval:

Replace the timing belt, tensioner, and water pump at 80,000 km or 5 years, whichever comes first.

Common Reliability Issues - PEUGEOT HDZ-TU1M-PLUS

The HDZ's primary reliability risk is failure of the plastic coolant elbow, with elevated incidence in vehicles subjected to frequent thermal cycling. Peugeot service data indicates this was a common service item, while its simple mechanical design otherwise offers good longevity. Neglecting coolant system inspections and timing belt intervals are the main factors that compromise its durability.

Plastic coolant elbow failure
Symptoms: Visible coolant leak from the rear of the engine, rapid drop in coolant level, engine overheating warning light.
Cause: Material fatigue and cracking of the original plastic coolant elbow due to repeated heating and cooling cycles.
Fix: Replace the failed plastic elbow with the updated, more durable metal version (Peugeot P/N 1336.11).
Timing belt failure
Symptoms: Engine stops suddenly, will not restart, potential loud clattering noise on failure.
Cause: Age, mileage, or oil contamination causing the belt to snap or jump teeth on an interference engine.
Fix: Replace timing belt, tensioner, idler pulleys, and water pump as a complete kit per OEM service schedule.
Idle control valve (ICV) malfunction
Symptoms: Unstable idle, stalling, rough running, illuminated check engine light.
Cause: Carbon buildup or mechanical failure of the idle control valve, preventing it from regulating air bypass correctly.
Fix: Clean or replace the faulty idle control valve. Cleaning may be a temporary fix; replacement is often the permanent solution.
Oil leaks from crankshaft seal
Symptoms: Oil dripping from the front or rear of the engine, oil residue on the underside of the engine, low oil level.
Cause: Wear or hardening of the front or rear crankshaft oil seal, allowing oil to escape from the crankcase.
Fix: Replace the leaking crankshaft seal. This requires removing the timing belt (front seal) or gearbox (rear seal).
Research Basis

Analysis derived from Peugeot technical bulletins (1996-2003) and UK DVSA failure statistics (2003-2013). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about PEUGEOT HDZ-TU1M-PLUS

Find answers to most commonly asked questions about PEUGEOT HDZ-TU1M-PLUS.

Research Resources

Comprehensive technical documentation and regulatory references

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Last Updated: 16 August 2025

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