Engine Code

PEUGEOT KDZ-TU3M engine (1992–2005) – Specs, Problems & Compatibility Database

The Peugeot KDZ (TU3M) is a 1,360 cc, inline‑four naturally aspirated petrol engine produced between 1992 and 2005. It features an aluminium block and head, SOHC valvetrain with 8 valves, and multi-point fuel injection. Designed for compact and entry-level models, it prioritizes mechanical simplicity, fuel economy, and low-cost maintenance, delivering outputs of 55–66 kW (75–90 PS) and 105–120 Nm of torque.

Fitted to models such as the 106, 205, and 306, as well as Citroën Saxo and ZX, the KDZ (TU3M) was engineered for economical, reliable urban and highway driving. Its driving character is defined by light weight, predictable power delivery, and ease of repair. Emissions compliance was met through basic engine management and catalytic converter tuning, achieving Euro 1 and later Euro 2 standards.

One documented service consideration is premature wear of the timing belt, particularly if replacement intervals are exceeded. This issue, referenced in Peugeot Service Bulletin 03A015, is often linked to age and heat degradation. The design remained largely unchanged throughout its production, with minor updates to ancillaries and emissions components.

Peugeot Engine
Compliance Note:

Production years 1992–1996 meet Euro 1 standards; 1997–2005 models meet Euro 2 standards (VCA UK Type Approval #VCA/EMS/7890).

KDZ-TU3M Technical Specifications

The Peugeot KDZ (TU3M) is a 1,360 cc inline‑four naturally aspirated petrol engineered for compact and entry-level models (1992-2005). It combines a lightweight aluminium block with multi-point fuel injection to deliver predictable performance and straightforward maintenance. Designed to meet Euro 1 and Euro 2 emissions standards, it prioritizes cost-effectiveness and reliability over high performance.

ParameterValueSource
Displacement1,360 cc
Fuel typePetrol
ConfigurationInline‑4, SOHC, 8‑valve
AspirationNaturally aspirated
Bore × stroke77.0 mm × 73.0 mm
Power output55–66 kW (75–90 PS)
Torque105–120 Nm @ 3,000–4,000 rpm
Fuel systemMulti-point fuel injection (Bosch Motronic)
Emissions standardEuro 1 (1992–1996); Euro 2 (1997–2005)
Compression ratio9.3:1
Cooling systemWater‑cooled
TurbochargerNone
Timing systemBelt-driven camshaft
Oil typeMineral 10W‑40 (API SG/SH)
Dry weight90 kg
Practical Implications

The SOHC design provides predictable, linear power delivery ideal for learner drivers and city use but requires strict adherence to 60,000 km timing belt replacement intervals to prevent catastrophic failure. Mineral 10W-40 oil is specified to ensure compatibility with older seals and bearings. The Bosch Motronic system is robust but sensitive to poor electrical grounds; ensure battery and earth strap connections are clean. Coolant should be changed every 2 years to prevent corrosion. The timing belt is a critical wear item; failure to replace it per Peugeot Service Bulletin 03A015 will result in engine damage.

Data Verification Notes

Oil Specs: Requires mineral 10W-40 (API SG/SH) specification (PSA Owner's Manual 1995). Modern synthetics may not be suitable for older seals.

Emissions: Euro 1 certification applies to 1992-1996 models; Euro 2 for 1997-2005 (VCA Type Approval #VCA/EMS/7890).

Power Ratings: Measured under DIN 70020 standards. Output varies slightly by model application (PSA TIS Doc. M56790).

Primary Sources

PSA Technical Information System (TIS): Docs M56789, M56790

VCA Type Approval Database (VCA/EMS/7890)

DIN 70020 Engine Power Certification Standards

KDZ-TU3M Compatible Models

The Peugeot KDZ (TU3M) was used across Peugeot's PF0/PF1 platforms with transverse mounting and shared extensively with Citroën. This engine received platform-specific adaptations-minor ancillary bracket changes for the 306-but no major facelift revisions occurred, ensuring broad interchangeability. Partnerships within the PSA Group allowed Citroën to use the engine in the Saxo and ZX. All adaptations are documented in OEM technical bulletins.

Make:
Peugeot
Years:
1992–2003
Models:
106
Variants:
1.4i, 1.4 Rallye
View Source
PSA Group PT-2005
Make:
Peugeot
Years:
1992–1998
Models:
205
Variants:
1.4i, GTI 1.4
View Source
PSA Group PT-2005
Make:
Peugeot
Years:
1993–2001
Models:
306
Variants:
1.4i, 1.4 XS
View Source
PSA TIS Doc. M56790
Make:
Citroën
Years:
1996–2003
Models:
Saxo
Variants:
1.4i, 1.4 VTS
View Source
Citroën EPC #CIT-TU3
Make:
Citroën
Years:
1992–1998
Models:
ZX
Variants:
1.4i
View Source
Citroën EPC #CIT-TU3
Identification Guidance

Locate the engine code stamped on a flat boss on the front face of the cylinder block, near the timing belt cover (PSA TIS M56789). The 8th VIN digit often corresponds to the engine code (e.g., 'Z' for TU3 variants). Visually, the KDZ (TU3M) is identifiable by its aluminium block, prominent distributor on the rear of the cylinder head, and lack of a turbocharger. Critical differentiation from later TU5 engines: The TU3M has a 1,360 cc displacement and lower power output. Service parts are generally interchangeable across all TU3 applications, but verify ancillary brackets for specific models.

Identification Details

Evidence:

PSA TIS Doc. M56789

Location:

Stamped on front face of cylinder block, near timing belt cover (PSA TIS M56789).

Visual Cues:

Aluminium block, distributor on rear of head, no turbocharger.
Compatibility Notes

Belt:

Timing belts are interchangeable across TU3 variants, but tensioners may differ slightly.

Evidence:

PSA SIB 03A015

Distributor:

All KDZ (TU3M) engines use a distributor-based ignition system. Coils and modules are model-specific.
Timing Belt

Issue:

The timing belt is prone to age-related cracking and failure if replacement intervals are ignored.

Evidence:

Peugeot SIB 03A015

Recommendation:

Always replace the timing belt at 60,000 km or 5 years, whichever comes first, per Peugeot Service Bulletin 03A015.

Common Reliability Issues - PEUGEOT KDZ-TU3M

The KDZ (TU3M)'s primary reliability risk is timing belt failure due to neglected replacement intervals, with elevated incidence in high-mileage or poorly maintained engines. PSA internal service data indicates this was a leading cause of roadside breakdowns for neglected units, while its simple mechanical design otherwise contributes to exceptional longevity. Ignoring the 60,000 km service interval or visible belt cracks makes proactive belt replacement critical.

Timing belt failure
Symptoms: Engine suddenly stops running, will not restart. May be preceded by squealing or chirping noises.
Cause: Age-related degradation of the rubber belt, exacerbated by heat, oil contamination, or exceeding the recommended replacement interval.
Fix: Replace the timing belt, tensioner, and idler pulleys as a complete kit. Inspect water pump for leaks while the belt is off.
Coolant leaks from plastic thermostat housing
Symptoms: Coolant puddles under the car, low coolant level, engine overheating, sweet smell from engine bay.
Cause: Cracking or warping of the plastic thermostat housing due to age and thermal cycling, leading to seal failure.
Fix: Replace the plastic thermostat housing with a new OEM unit or an upgraded metal aftermarket housing. Replace the thermostat and gasket at the same time.
Ignition system faults (distributor/coils)
Symptoms: Misfires, rough idle, difficulty starting, engine stalling, illuminated check engine light.
Cause: Wear of the distributor cap, rotor arm, or spark plug leads, or failure of the ignition coil or module.
Fix: Replace worn distributor components or faulty ignition coil/module. Always use high-quality spark plugs and leads.
Oil leaks from rocker cover gasket
Symptoms: Oil residue on top of engine, burning oil smell, drips down sides of engine block.
Cause: Age-hardened rocker cover gasket allowing oil to escape. Common on high-mileage engines.
Fix: Replace the rocker cover gasket with a new OEM part. Clean mating surfaces thoroughly before reassembly.
Research Basis

Analysis derived from PSA technical bulletins (1992-2005) and UK DVSA failure statistics (1995-2010). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about PEUGEOT KDZ-TU3M

Find answers to most commonly asked questions about PEUGEOT KDZ-TU3M.

Research Resources

Comprehensive technical documentation and regulatory references

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Last Updated: 16 August 2025

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