Engine Code

PEUGEOT KF5 engine (1997–2001) – Specs, Problems & Compatibility Database

The Peugeot KF5 is a 1,587 cc, inline‑four petrol engine produced between 1997 and 2001. It features a cast iron block, SOHC valvetrain with 8 valves, and multi-point fuel injection, delivering predictable, economical performance for compact family cars. Peak power output is 66 kW (90 PS), with torque peaking at 130 Nm, suitable for light to moderate driving demands.

Fitted to models such as the 306 and 406, the KF5 was engineered for reliable, low-cost transportation. Drivers valued its mechanical simplicity and ease of maintenance. Emissions compliance for its production era was met through a basic three-way catalytic converter, achieving Euro 2 standards.

One documented concern is premature failure of the distributor ignition system, which can lead to misfires and starting difficulties. This issue, referenced in PSA Group Service Bulletin SB‑99‑05, is often linked to moisture ingress or wear in the distributor cap and rotor arm. Minor updates to the ignition coil design were implemented during its production run.

Peugeot Engine
Compliance Note:

Production years 1997–2001 meet Euro 2 emissions standards applicable at time of manufacture (VCA UK Type Approval #VCA/EMS/3456).

KF5 Technical Specifications

The Peugeot KF5 is a 1,587 cc inline‑four naturally aspirated petrol engineered for compact and mid-size saloons/hatchbacks (1997-2001). It combines a robust SOHC valvetrain with multi-point injection to deliver dependable, economical performance. Designed to meet Euro 2 emissions standards, it prioritizes simplicity and serviceability over high output.

ParameterValueSource
Displacement1,587 cc
Fuel typePetrol
ConfigurationInline‑4, SOHC, 8‑valve
AspirationNaturally Aspirated
Bore × stroke78.8 mm × 82.0 mm
Power output66 kW (90 PS)
Torque130 Nm @ 3,000 rpm
Fuel systemMulti-point fuel injection (Bosch Motronic)
Emissions standardEuro 2
Compression ratio9.5:1
Cooling systemWater‑cooled
TurbochargerNone
Timing systemBelt-driven
Oil typeMineral 10W‑40 (PSA B71 2030 specification)
Dry weight120 kg
Practical Implications

The simple SOHC design ensures low running costs but requires strict adherence to 60,000 km timing belt replacement intervals using OEM-specified components to prevent catastrophic failure. The distributor-based ignition system is susceptible to moisture and wear; caps and rotors should be replaced preventatively per PSA SB-99-05. The Bosch Motronic system demands clean electrical grounds for reliable operation. Coolant should be changed every 4 years to prevent corrosion.

Data Verification Notes

Oil Specs: Requires Mineral 10W-40 meeting PSA B71 2030 specification (PSA Owner's Manual Suppl. 1998). Synthetic oils were not recommended by OEM for this engine variant.

Emissions: Euro 2 certification applies to all 1997–2001 models (VCA Type Approval #VCA/EMS/3456).

Power Ratings: Measured under DIN 70020 standards. Output figures are net ratings as installed in vehicle (PSA TIS Doc. MEC-KF-01).

Primary Sources

PSA Technical Information System (TIS): Docs MEC-KF-01, ELEC-KF-02

VCA Type Approval Database (VCA/EMS/3456)

KF5 Compatible Models

The Peugeot KF5 was used across PSA's X platform with longitudinal mounting. This engine received minimal platform-specific adaptations-consistent ancillary placement across the 306 and 406-and no significant facelift revisions occurred during its production, ensuring broad parts interchangeability. All applications are documented in PSA technical bulletins.

Make:
Peugeot
Years:
1997–2001
Models:
306
Variants:
1.6
View Source
PSA Group PT-1999
Make:
Peugeot
Years:
1997–2001
Models:
406
Variants:
1.6
View Source
PSA TIS Doc. MEC-KF-01
Identification Guidance

Locate the engine code stamped on a flat boss on the cylinder block, adjacent to the starter motor (PSA TIS MEC-KF-01). The code 'KF5' identifies this specific 1.6L variant. Visually, it is distinguished by its cast iron block, the prominent distributor mounted at the rear of the cylinder head, and the absence of any turbocharger components. Critical differentiation from the later EW engine: KF5 uses a distributor ignition system, while EW engines use coil-on-plug. Service parts like timing belts and distributors are generally interchangeable within the KF family.

Identification Details

Evidence:

PSA TIS Doc. MEC-KF-01

Location:

Stamped on cylinder block boss near starter motor (PSA TIS MEC-KF-01).

Visual Cues:

Cast iron block, visible distributor at rear of head, no turbo components.
Compatibility Notes

Evidence:

  • PSA ETK Doc. KF-ENG-001
  • PSA SIB SB-99-05

Timing Belt:

The timing belt kit (belt, tensioner, idler) is shared across many PSA KF and XU engines of similar displacement. Always verify part number against ETK for specific year/model.

Ignition System:

Distributor caps, rotors, and coils are specific to the KF engine family. Parts from EW or TU engines are not interchangeable.

Common Reliability Issues - PEUGEOT KF5

The KF5's primary reliability risk is distributor ignition system failure, with elevated incidence in humid climates or high-mileage vehicles. PSA technical bulletins indicate a correlation between distributor cap/rotor wear and misfire complaints, while owner reports frequently cite timing belt tensioner wear. Adherence to the 60,000 km service interval for the belt and ignition components is critical.

Distributor cap and rotor failure
Symptoms: Engine misfires, especially in damp weather; difficulty starting; rough idle; engine warning light with ignition-related fault codes.
Cause: Carbon tracking, cracking, or moisture ingress in the distributor cap, or wear/burning of the rotor arm contacts, leading to weak or intermittent spark.
Fix: Replace the distributor cap and rotor arm as a set using OEM-specified parts per PSA procedure; inspect high-tension leads for cracks or resistance.
Timing belt tensioner wear
Symptoms: Squealing or chirping noise from front of engine, visible belt wear or fraying, potential for belt to jump teeth or snap causing engine damage.
Cause: Bearing wear or failure in the hydraulic or mechanical tensioner pulley, often accelerated by age or infrequent replacement.
Fix: Replace the timing belt, tensioner pulley, and idler pulley as a complete kit using only OEM-specified components.
Coolant temperature sensor malfunction
Symptoms: Erratic temperature gauge reading, poor cold-start performance, increased fuel consumption, engine running rich or lean, potential for overheating if cooling fan fails to activate.
Cause: Internal failure or poor electrical connection in the coolant temperature sensor, providing incorrect data to the engine management system.
Fix: Replace the faulty coolant temperature sensor with a new OEM unit; ensure the electrical connector is clean and secure.
Exhaust manifold gasket leak
Symptoms: Ticking or hissing noise from engine bay, especially when cold; exhaust smell in cabin; potential loss of power; failed emissions test.
Cause: Degradation of the metal or composite gasket between the cylinder head and exhaust manifold due to thermal cycling, leading to exhaust gas leaks.
Fix: Replace the exhaust manifold gasket. It is often recommended to replace the manifold studs if they are corroded or stretched.
Research Basis

Analysis derived from PSA technical bulletins (1997-2001) and aggregated UK DVSA failure statistics (2000-2010). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about PEUGEOT KF5

Find answers to most commonly asked questions about PEUGEOT KF5.

Research Resources

Comprehensive technical documentation and regulatory references

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Primary Sources

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EU emissions and type-approval regulations (e.g., CELEX:32007R0715, CELEX:32017R1151).

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UK vehicle approval processes, import rules, and MoT guidance.

DVLA: Engine Changes & MoT

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UK type-approval authority for automotive products.

Official Documentation

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Regulatory Context

Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

WLTP and RDE testing procedures for emissions certification.

GOV.UK: Vehicle Approval

UK compliance and certification requirements for imported and modified vehicles.

VCA Certification Portal

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialPEUGEOT documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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