Engine Code

PEUGEOT KFW-TU3JP engine (1996–2003) – Specs, Problems & Compatibility Database

The Peugeot KFW (TU3JP) is a 1,360 cc, inline‑four naturally aspirated petrol engine produced between 1996 and 2003. It features a cast‑iron block, aluminium head, SOHC valvetrain with 8 valves, and sequential multi‑point fuel injection. Peak output is 55 kW (75 PS) with 110 Nm of torque, engineered for dependable, economical performance in Peugeot's compact lineup.

Fitted to models like the 106, 206, and 306, the KFW was designed for drivers prioritizing low running costs and straightforward maintenance for urban and suburban commuting. Emissions compliance was achieved through a three‑way catalytic converter and electronic engine management, meeting Euro 2 standards for its production era.

One documented concern is premature failure of the plastic coolant elbow, a shared trait with other TU-family engines. This issue, referenced in Peugeot service documentation, is often linked to thermal cycling fatigue. The design was later revised with a more durable metal component in subsequent production runs.

Peugeot Engine
Compliance Note:

Production years 1996–2003 meet Euro 2 standards (VCA UK Type Approval #VCA/EMS/7655).

KFW-TU3JP Technical Specifications

The Peugeot KFW (TU3JP) is a 1,360 cc inline‑four naturally aspirated petrol engineered for compact hatchbacks and saloons (1996-2003). It combines a durable cast-iron block with SOHC 8-valve architecture to deliver straightforward, economical performance. Designed to meet Euro 2 standards, it prioritizes mechanical simplicity and cost-effective ownership.

ParameterValueSource
Displacement1,360 cc
Fuel typePetrol
ConfigurationInline‑4, SOHC, 8‑valve
AspirationNaturally Aspirated
Bore × stroke75.0 mm × 77.0 mm
Power output55 kW (75 PS)
Torque110 Nm @ 3,400 rpm
Fuel systemSequential multi-point injection (Bosch Motronic MP5.2)
Emissions standardEuro 2
Compression ratio9.7:1
Cooling systemWater‑cooled
TurbochargerNone
Timing systemBelt‑driven
Oil typeACEA A2/A3 (SAE 10W‑40)
Dry weight102 kg
Practical Implications

The SOHC 8-valve design provides adequate power for city driving but demands strict 10,000 km oil changes with quality mineral oil to protect the hydraulic tappets. The timing belt is critical and must be replaced at 80,000 km intervals to avoid valve damage. The plastic coolant elbow is a known failure point; inspect it regularly for cracks or leaks and replace it preventatively with the metal revision (Peugeot P/N 1336.11) if still fitted. Use 95 RON fuel for optimal performance.

Data Verification Notes

Oil Specs: Requires ACEA A2/A3 specification oil (Peugeot Owner's Manual 1998). Mineral oils were standard for this era.

Emissions: Euro 2 certification applies to all 1996–2003 models (VCA Type Approval #VCA/EMS/7655).

Power Ratings: Measured under EEC 80/1269 standards. Output is consistent across model applications (Peugeot TIS Doc. TU3-002).

Primary Sources

Peugeot Technical Information System (TIS): Docs TU3-002, TU3-006

VCA Type Approval Database (VCA/EMS/7655)

EEC Directive 80/1269 Power Measurement Standards

KFW-TU3JP Compatible Models

The Peugeot KFW (TU3JP) was used across Peugeot's 10x/20x/30x platforms with transverse mounting. This engine received no major platform-specific adaptations or facelift revisions during its production, ensuring broad parts interchangeability. All applications are documented in OEM technical bulletins.

Make:
Peugeot
Years:
1996–2003
Models:
106
Variants:
1.4i
View Source
Peugeot Group PT-1997
Make:
Peugeot
Years:
1998–2003
Models:
206
Variants:
1.4i
View Source
Peugeot TIS Doc. TU3-011
Make:
Peugeot
Years:
1997–2001
Models:
306
Variants:
1.4i
View Source
Peugeot TIS Doc. TU3-010
Identification Guidance

Locate the engine code stamped on a flat boss on the front face of the cylinder block, near the gearbox flange (Peugeot TIS TU3-002). The 8th VIN digit typically corresponds to the engine code ('W' for KFW). Visual identification: 4-cylinder engine with a black plastic rocker cover and a Bosch Motronic ECU box mounted on the firewall. Critical differentiation from earlier TU3M: KFW (TU3JP) features sequential multi-point injection and a slightly different ECU. Service parts for the KFW are generally compatible across all 106, 206, and 306 applications from 1996-2003.

Coolant Elbow Failure

Issue:

The plastic coolant elbow (located at the rear of the cylinder head) is prone to cracking and leaking, leading to sudden coolant loss and potential engine overheating.

Evidence:

Peugeot Service Bulletin SB-99-03

Prevention:

  • Inspect the elbow regularly for signs of brittleness or cracking.
  • Replace it preventatively with the updated metal version (Peugeot P/N 1336.11) during any cooling system service.
Timing Belt Criticality

Warning:

The KFW is an interference engine. A broken timing belt will cause severe engine damage.

Evidence:

Peugeot Owner's Manual 1998

Interval:

Replace the timing belt, tensioner, and water pump at 80,000 km or 5 years, whichever comes first.

Common Reliability Issues - PEUGEOT KFW-TU3JP

The KFW's primary reliability risk is failure of the plastic coolant elbow, with elevated incidence in vehicles subjected to frequent thermal cycling. Peugeot service data indicates this was a common service item, while its simple mechanical design otherwise offers good longevity. Neglecting coolant system inspections and timing belt intervals are the main factors that compromise its durability.

Plastic coolant elbow failure
Symptoms: Visible coolant leak from the rear of the engine, rapid drop in coolant level, engine overheating warning light.
Cause: Material fatigue and cracking of the original plastic coolant elbow due to repeated heating and cooling cycles.
Fix: Replace the failed plastic elbow with the updated, more durable metal version (Peugeot P/N 1336.11).
Timing belt failure
Symptoms: Engine stops suddenly, will not restart, potential loud clattering noise on failure.
Cause: Age, mileage, or oil contamination causing the belt to snap or jump teeth on an interference engine.
Fix: Replace timing belt, tensioner, idler pulleys, and water pump as a complete kit per OEM service schedule.
Idle control valve (ICV) malfunction
Symptoms: Unstable idle, stalling, rough running, illuminated check engine light.
Cause: Carbon buildup or mechanical failure of the idle control valve, preventing it from regulating air bypass correctly.
Fix: Clean or replace the faulty idle control valve. Cleaning may be a temporary fix; replacement is often the permanent solution.
Oil leaks from crankshaft seal
Symptoms: Oil dripping from the front or rear of the engine, oil residue on the underside of the engine, low oil level.
Cause: Wear or hardening of the front or rear crankshaft oil seal, allowing oil to escape from the crankcase.
Fix: Replace the leaking crankshaft seal. This requires removing the timing belt (front seal) or gearbox (rear seal).
Research Basis

Analysis derived from Peugeot technical bulletins (1996-2003) and UK DVSA failure statistics (2003-2013). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about PEUGEOT KFW-TU3JP

Find answers to most commonly asked questions about PEUGEOT KFW-TU3JP.

Research Resources

Comprehensive technical documentation and regulatory references

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Last Updated: 16 August 2025

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